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INSERT INJECTION MOLD
Categories : Injection Molds
INSERT MOLDING TECHNOLOGY: When a metal, plastic or ceramic part needs to be embedded in plastic to improve product structure it is called Insert Molding. It is a widely used process and one that YOMURA TECHNOLOGIES specializes in. With Insert Molding, a part is placed in a mold cavity then a selected plastic material is injected directly over it resulting is a single part with the insert(s) encapsulated by the material. This process normally uses engineering plastics for improved wear resistance, tensile strength and weight reduction. Insert Molding can be a highly efficient alternative to the assembly of discrete parts using soldering, connectors, fasteners, or adhesives. It also expands plastic capabilities and can reduce final product cost by limiting the amount of costly metal needed to create a part. And importantly, because we can use conventional single shot injection machines for Insert Molding, tooling costs are lower than with a multi-shot processing. Benefits: Reduced assembly and labor costs Because insert molding joins numerous components with thermoplastic, assembly and labor costs are greatly minimized. For example, a single stamping can be overmolded, then perforated to create multiple circuit paths. Reduced size and weight By eliminating fasteners and connectors, and by combining the physical strength of resin and metal inserts, insert molding yields smaller and lighter components. Increased reliability With every part tightly secured in thermoplastic, an insert molded component prevents part loosening, misalignment, improper terminations, and other problems. The thermoplastic resin also provides improved resistance to shock and vibration. Increased design flexibility Designers appreciate the virtually unlimited configurations that insert molding allows. For example, in creating a 3D circuit board, overmolding permits circuitry to move freely through the part, from inside to outside, up walls, down in holes-and the plastic ties it all together. Materials: Engineering plastic or Thermo Plastic Rubber (TPR) inserted with metal frame die casting, plated copper pin, sockets, wire frames, etc. Applications: TPR + Metal Frame(3C Mechanical Parts) ABS + Al. Die Cast (Sports/ Medical) Eng. Plastic + Patting Pin/Eng. Plastic + Wireframe (Connector) Eng. Plastic + Copper Pin/Contact (Precision Electronic Component)
Software Products and Service System-iNET
Categories : Control Equipment / Systems
iNet is a complete injection molding machine factory network management solution to help plastic plant production and management. With network connectivity, iNet can be a bridge between management and the production site and also enables administrators to conduct global operations, providing customers with new trends in the management and controlling the global trend. iNet is a necessary weapon for enterprises towards successful information technology.
METAL INJECTION
Categories : OEM/ODM Contract Services
Metal injection molding (MIM) is a metalworking process by which finely-powdered metal is mixed with a measured amount of binder material to comprise a ‘feedstock’ capable of being handled by plastic processing equipment. This is cost-effective for small, intricate, high-volume products which would otherwise be quite expensive to produce by alternate or classic methods. Mold Interconnect Device (MID) integrates a circuit into a plastic part reducing weight and dimensions. We use an innovative assembly process: from injected mold to laser etching then plating with copper or gold. APPLICATIONS Mobile phone’s aerial circuit Medical audiophones Automotive steering wheel Position sensor
Hot Runner System - Valve Gate- VG Type
Categories : Runner Systems
● Good & smooth gate vestige part surface but bad color change ability. ● Used for vehicles such as bumpers, car doors, car light moldings, food containers and products that require multi-shot injection molding and injection timers and is capable of controlled weld condition lines.
Non-post Double Injection Machine - YL Series
Categories : Vertical Injection Molding Machines
Double color injection. Three-side open space makes removing and insert of automation equipment easier.
Screwdriver handle mold
Categories : Injection Molds
Mold size: 350 x 650 x 575 mm Mold weight: 790kg Injection machine: 260ton
Grille Injection Molds
Categories : Injection Molds
Grille Injection Molds Applications: Grille for Cars Air bag Cover Cup Holder for Cars Dashboard Vent for Cars
Rubber Injection Molding Machine - Direct Clamping JD-RH series
Categories : Shoe Sole Making Machines
Machine for natural, synthetic, oil resistant,heat resistant and reclaimed rubber.
SIDE FEEDING & DIE FACE CUTTING PLASTIC RECYCLING & PELLETIZING MACHINE
Categories : Pelletizing & Compounding Lines
Suitable for both soft and hard plastics (films, bags, flakes, bottles, yarns and injection molded materials) Easy operation & maintenance Special design of die face and cutter ensuring uniformity of pellet size and lengthening blade's lifespan Stable production capacity of high-quality granules 20% lower energy requirements than other models One-person operation and less labor costs
PET Preform Injection Molding Machine Servo - 120PET to Servo 470PET
Categories : Horizontal Injection Molding Machines
Standard L/D ratio of 24 times and above for good plasticizing quality. Application of barrier type screw features and an extra barrier ridge to ensure homogenous plasticization when melting PET. Because of the viscosity of the PET, the screw speed and capacity of the hydraulic motor is upgraded to achieve higher plasticization. Compatible with auxiliaries such as PET preform molds, material dryer, mold sweat dehumidifier, water chiller, conveyor and post-cooling automation. Optional features such as a shut-off nozzle or an ejector on the fly are available. These are for shortening the total cycle time and maximizing the output.
Eyeshadow Press Injection Mold Manufacturers
Categories : Injection Molds
Mold size: 520 x 550 x 385 mm Mold weight: 680kg Injection machine: 260Ton Surface: Mirror polish & chrome plating
One Step Injection Blow Molding Machine-FS-IB60
Categories : Injection Blow Molding Machines
Full Shine's Injection Blow Molding Machine is the advanced machine, combining injection molding mechanism with blow molding mechanism together. This machine is suitable for processing PP, PE, PC, PS, PETG, & PMMA resins.
EP - Packaging Injection Molding Machine
Categories : Automatic Injection Molding Machine
● vertical servo motor clamping system. ● Horizontal parting line injection system. ● Sevor motor and air pressure system. ● FUJI 7” full color TFT-LCD touch panel controller. ● 3 stages injection 2 stage holding pressure and 100 mold data can be saved. ● All-electic injection system, the most precise packaging quality. ● Dual protection of restart button and safty light curtains.
Rubber Back-Injection Molding Machine
Categories : Rubber Injection Molding Machines
Rubber Back-Injection Molding Machine Nature rubber Rubber of metal boned parts Oil resistance rubber NBR+PVC concoction Synthetic rubber Medical/Pharmaceutical usage rubber Heat resistance rubber
Tooling Shop
Categories : Mold Design and Machining Services
TOOLINGS FOR OPTIMAL PERFORMANCE AND RELIABILITY The core of the injection molding process is the tooling. In regard to their design and manufacture, the high-end machinery used is absolutely essential. This is why Yomura introduced a state-of-the-art and fully-automated system works 24/7 to fabricate the toolings and makes no compromises with respect to quality – and conceives and produces high-precision, custom made fast cycling injection toolings in house. MANUFACTURING CAPABILITY Tooling Automatic Fabrication Key points: All Process and measurement data are connected to minimize men key in error. All work piece are implanted with RFID chip to minimize men error. Pre-set 2D and 3D are used before and after process to ensure the work piece are manufactured to the 100% accuracy. Productivity will be expected to increased at least 30 % monthly.
Thermosetting Injection Molding Machine 90BBE to 400BBE
Categories : Horizontal Injection Molding Machines
● EXTRA ELEMENTS FOR THERMOSET PROCESSING ● SPECIAL SCREW BARREL DESIGN FOR THERMOSET MOLDING ● THREE-STAGES HEATING COMPONENT FOR KEEPING THERMOSETS UNDER A PERFECT PLASTISIZING CONDITION
HOPPER FEEDING & DIE FACE CUTTING PLASTIC RECYCLING & PELLETIZING MACHINE
Categories : Pelletizing & Compounding Lines
Suitable for shredded fragments from rigid plastics and injection materials
DOUBLE INJECTION MOLDING
Categories : Injection Molds
Double Injection, sometimes known as 2 material 2 shot molding or 2K molding, is an innovative manufacturing process used to produce complicated molded parts from two different materials. Through a highly specialized and automated process we carefully control the injection of multiple materials, including two different kinds of resin, into a single, multi-chambered mold. Double Injection in performed on one machine that is programmed to perform two injections in one cycle. In the first cycle, a nozzle injects plastic into a mold. The mold is then automatically rotated and a different type of plastic is injected into the mold from a second nozzle. Double Injection Molding optimizes co-polymerization of hard and soft materials to create powerful molecular bond. The result is a single part with production and feature advantages. It can be used for a variety of product designs across all industries. It also allows for molding using clear plastics, colored graphics and stylish finishes which improves your product functionality and marketplace value.
2RT Mold-Open Tire Bladder Rubber Injection Molding Machine
Categories : Rubber Injection Molding Machines
Mold opening design The 2RT surpasses the traditional top opening mold that can be used for the double or triple molds with the design of the opening mold and pushing out the mold in the between. The opening mold can be adjusted by the software with separate opening, separate pushing out the mold in between. tyre bladder
Plastic Pallet Table Injection Mould
Categories : Injection Molds
Mold size: L-1500 x 1500 x 1028 mm / R-1300 x 1505 x 1008 mm Mold weight: L-13.8Ton / R-11.5 Ton Injection machine: 2200TON
Vertical 4 station Core-rotate Injection Molding Machine
Categories : Silicone Injection Molding Machines
The machine is designed for silicone rubber products which have poor fluidity and require long heating time.
In-Mold Label
Categories : Labels & Shrink Sleeves & IML
In-Mold label (IML) is widely used in food container because the ink is between two layers of film and normally produce in dust-free fab or air conditioning clean room to minimize the human touch. Using IML can do the injection and labeling the product at the time. So it is suitable for mass production and standardization.
Servo Energy Saving Injection Molding Machine CX-60 – CX-1600
Categories : Horizontal Injection Molding Machines
APPLICATIONS:Packaging,Optics,Electronics,PET Preform,Closures,Cutlery,Thin Wall,Automotive
Pedal injection Molds
Categories : OEM/ODM Contract Services
Pedal Injection Molds Exterior parts for brand e.g. HONDA, SUZUKI, MAZDA etc… The appearance of surface mainly finished in texture or plating. Meet customer high requirements for product fitting.
Car Cowl Cover Injection Molds
Categories : Injection Molds
Mold size: 1200W x 1030L x 950H mm Mold weight: 6600kg Injection machine: 950TON Car Cowl Cover Injection Molds
5 Gallon PET Preform Injection Molding Machines & Whole Plant Turn-Key Solution
Categories : Horizontal Injection Molding Machines
KING’S SOLUTION CORP. acquired 18 years of 5-gallon PET preform production practice experience from KING'S MACHINERY ENGINEERING CORP. We provide the full process of Dehumidification Drying raw materials, quantitative additive color mixing machine, rapid and stable injection molding output of bottle preform, mold with 8+8 hot runners, rapid cooling robot mechanism, and the blowing bottle machine itself; Total production cost down with high productivity, and lowest blow bottle defect rate of only 0.5%.
Plastic Pallet Mould
Categories : Injection Molds
Mold size: 1600W x 1700L x 944H mm Mold weight: 16800kg Injection machine: 3000TON Electronic parts
Transparent & Structural Plastic Compounds
Categories : PS Resin
This category includes high-impact transparent PS and other specialty engineering plastics, ideal for applications such as crystal-clear cups, protective covers, displays, and structural parts. These materials offer excellent optical clarity, processability, and impact resistance, supporting both injection and extrusion processes.
VTOP- Vertical Plunger Type Injection Molding Machine
Categories : Automatic Injection Molding Machine
● Patented interchangeable 3-in-1 modular slide table design. ● Capable of producing precise micro products as 0.001-0.0001 gram products. ● Patented active bypass auxiliary plasticization system design. ● New design patent-IPIS (Interchangeable Plunger Injection System). ● Plunger Type Injection can highly save resin runner. ● 2-platen 4-cylinder direct clamping system. ● Patented central-radial platen durable for 30 years. ● Dual protection of safety door and safety light curtains. ● Intelligent program controller makes injection easier. ● The lowest table height injection molding machine. ● Precise energy-saving hydraulic system.
CONTRACT MOLD MANUFACTURE
Categories : Mold Design and Machining Services
CONTRACT MOLD MANUFACTURE Yomura offers production molds that will be to customer’s facility or a manufacturing location designated. We manufacture molds for almost every major end market for plastics, like, housewares and delicate medical parts, aerospace parts, automotive parts or tiny parts for consumer electronics. All the molds are built to your specification, including type of steel, runner system, gate type, cavity materials and other features specified. Whenever the molds arrive at your facility, they can fit directly to your injection molding machines and are ready for production. ADVANTAGES Early involvement in design phase Ability to provide accurate and quick mold quote Low cost, quick build and high quality A price fully competitive with major mold makers around the global Long life-cycle and low maintenance Reliable delivery schedules Delivery of bug-free molds and ready for production as soon as arrival Complete integrated design and project management services Adapting the latest technology in design and advanced machine tools Ability to communicate quickly and efficiently, and easy to work with Close to superhighway, allowing for quick travel Service centers and international offices are available in major market countries Joint mold making operations with mold makers in other countries bring Yomura closer to the customers PROCESS FOR CONTRACT MOLD MANUFACTURE Customer supplies 3D CAD file to acquire quote Yomura starts the mold order process based on confirmation Yomura sends the 3D full mold design for your review and approval Yomura starts to build the injection mold upon approval Pilot and short production run after mold completion Sample approval Tooling delivery to location specified
Alligator mouth (single-color and two-color)
Categories : Shoe Molds
Rain boot mould：PVC wellies, boots or foam material wellies and boots shoe mold, shoe mould, mould on shoes, mould shoes,mould in shoes Rain boots, boots, work shoes, gumboot,pvc shoe,eva shoe,pvc boot,plastic shoe,injection shoe
Low Pressure Injection Molding Machine
Categories : Low Pressure Injection Molding Machines
Our LPM Low Pressure Molding Machine, CE marking certified, with its very low injection pressure 20~500psi (1.5~35 BAR) into the mold cavity and electronic parts to be encapsulated. Hot-melt Polyamide starts cooling down when it touches the cavity, then apply continuous injection pressure. The over-molding process will not harm any fragile solder joint of the circuit board (PCB Overmolding). At first, it's uses to replace toxic and bulky conventional potting processes, gradually spread to the world in market such as automotive market, medical, military, domestic appliance market.
Liquid Silicone Rubber Injection Molding Machine
Categories : Specific Footwear Making Machines
Applicable for the production of vehicle parts, electronic and medical goods, infant care and food products etc. Save time for production process and increase productivity. The best solution to support quality and efficiency. oxygen mask
3RT Mold-Open Rubber/Silicon Continuous Transfer Injection Molding Machine-TCC-S3
Categories : Compression Molding Machines
●Nature rubber ●Rubber of metal boned parts ●Oil resistance rubber ●NBR+PVC concoction ●Synthetic rubber ●Medical/Pharmaceutical usage rubber ●Heat resistance rubber
High Speed Precision Vertical Injection Molding Machine-YQ Series
Categories : Vertical Injection Molding Machines
• Vertical four-pillar vertical clamping, with vertical injection. • The square pillar design comes with large mold size. The space within the column allows customers to install devices of automatic embedding and removing products. This allows automation for the whole machinery. • Big L / D ratio of screw, plasticizing evenly, suitable for injection molding of engineering plastics. • High standard computer control system with high precision injection pressure and high response injection speed. The quality is more stable for high-precision embedded injection molding products. • 1S single sliding: After mold opening, the lower mold will automatically slip in front of the operator for facilitating embedded molding operation. • 2S double sliding (Alternating double sliding): One mold for injection molding, another mold for taking out and putting on embedded parts operation. • 2SL double sliding (90°Alternating double sliding): One operator can operate independently. One mold for injection molding, another mold for material taking and putting on embedded parts. The two slidings are intersecting at 90 degrees, which can lower the production cost, and enhance the performance. • Able to combine automation and the high-speed injection can effectively enhance the production capacity. • A variety of circuit design (half closed servo hydraulic or high speed injection) to meet the customer’s requirements.
YD Vertical Four-Column/Two-Color Rotary Table-Vertical Clamping and Vertical Injection Molding Machines
Categories : Vertical Injection Molding Machines
A. Standard double injection Vertical 4-columns direct-pressure clamping. In the upper mold plate, two separate vertical injection units is installed(separate injection hydraulic oil route) with the addition of round disc for this double injection machine. - Clamping force is 90- 500TON. Computerized and exclusively configured hydraulic system is used, which is more suitable for the production of general products( or special double-material) injection molding. - Two molds are installed on the upper mold plate while three lower molds are installed on the disc. When molding, the disc rotates alternatively at 120°to complete the two-color (two-material) injection molding or overmolding. - Highly efficient disc with water jacket device in the middle for cooling of the lower mold. - Expandable computer programs and special multistation disc (i.e. two upper molds and four lower molds). In the two lower modes, automated embedding and removing devices can be installed optionally to achieve automation of the whole machine work and increase production efficiency. B. Other double injection machine: - Type 1: A set of independent vertical “injection units” is added onto the upper mold plate of the original injection machine to form a double injection machine. Example: YH / YR / YC models + vertical injection. - Type 2: On the original injection machine, one or more sets of independent horizontal (level) injection units is combined to form a double injection machine. - Example: YH / YR models + horizontal injection - Type 3: The two-colors injection molding machine is combined to form a double injection machine by sharing a common disc. - Example: a. YH model + YT model + disc (2 ~ 4 stations) b. YH model + YH model + disc (2 ~ 4 stations)
Pressed Powder Cosmetic Injection Mold
Categories : Injection Molds
Exterior make up case for famous brand e.g. SHISEIDO, ANNA SUI, PAUL & JOE, etc… Cosmetic box finished in mirror polish, plating, texture, in-mold labeling & vacuum plating. Provide high precision quality product with sophisticated appearance to showing high texture to customer.
Multiple Embedded Rotary Injection Molding Machine-YR Series
Categories : Vertical Injection Molding Machines
• Vertical clamping with vertical injection. • Rotary table oscillate 180 °, rotate back / forth for easy loading and finished parts pick out, to increase productivity. • Rotary table with location pin, accurate positioning for mold alignment and automation. • Robot interface capability for complete automation. • Standardized wtih 2-sation function, and capable for 3-station or 4-station function & automation linkup for advanced efficiency. • Standardized wtih 3-column clamp, and available for 4-column clamp upon request.
CE Certificate Rubber Injection Molding Machine
Categories : Shoe Sole Making Machines
Material supply system A special design of two-stage material supply is adopted. It expels bubbles out of the raw material in the most effective way and there is no dead material.
Rubber Injection Molding Machine (Horizontal) JD-RH horizontal series
Categories : Shoe Sole Making Machines
Ideal for the production of natural & synthetic rubber, oil & heat resistant rubber, and reclaimed rubber.
Dual Color Injection Molding Machine (DCV Series)
Categories : Horizontal Injection Molding Machines
• Effectively eliminating rotary inertia, adopting mechanical design for orientation and orienting turntable table by to-and-fro rotary. • With alternative rotary methods, machine is dual-purpose by operating with turntable table and spindle alternatively. Keeping a highly precision level in operation by adjusting turntable table with the accordance of its mold weight, to protect guide pins and ensure precision clamping orientation. • Effectively keeping a precision balance on mold to avoid table leaning forward, hold the mold stable without damaging guide pins.
MICRO MOLDING
Categories : Injection Molds
Micro molding is a very specialized art form, which is a kind of tooling design , manufactures small and precision plastic components with polymer-based functional devices, by increasingly demanded in the fields of life science, electronics, medical, photonics, automotive, and aerospace. The tiny-scale molding form of injection molding that entails building a cavity to match the shape of the part you want to make, sort of like the plastic molding that makes Lego bricks. THERE ARE THREE DIFFERENT THINGS TO KEEP IN MIND WITH MICRO MOLDING : Micro means the size of the part. It is the most common definition when dealing with micro molding. Micro features relates to tiny parts on a larger part. As a whole, the part can be big, but its components can be smaller, or micro features. Micro tolerance is how the parts are measured and how close to the needed measurement the part has to be to be considered a good or usable part. When a part is molded, it has to measure within the needed measurement (the tolerance), which could be as small as a thousandth of an inch. Small parts that are simple to make have tolerances that are not as tight and would be considered regular molding. SOME ADVANTAGES OF DESIGN GUIDE IN YOMURA AS : Dimension Aspect ratios around 6:1 (material dependent) Wall thickness : 0.3 mm ( 0.012”) min. for plastic Hole dimension : 0.2mm ( 0.008”) – 0.5mm ( 0.02”) min. Pitch of hole : 0.3 mm ( 0.012”) – 0.50 mm ( 0.02”) min. Tolerance (min) : 0.01 mm ( 0.0004”) – 0.02 mm ( 0.0008”).
Horizontal Rubber Injection Molding Machine (FIFO)
Categories : Shoe Sole Making Machines
Horizontal structure with ergonomic design. Equipped with auto de-molding device for finished products can be dropped by its own weight, and improve auto production process. Compiled with OPC UA standard, seamlessly integrate other molding equipment and peripheral systems. Through this system to save more materials and reduce production cost.
Toggle Outward Injection Molding Machine E Series
Categories : Horizontal Injection Molding Machines
Plastic (toggle outward) injection molding machines are the particular design of toggle mechanism. They allow the application of the dynamic force concentrated on the centre of the moving platen, eliminating deflection and distributing the clamping force evenly over the entire mould surface.
Austrian KEBA controller I series control unit
Categories : Control Equipment / Systems
EUROPEAN QUALITY ELEMENTS ENSURE PERFECT PERFORMANCE FOR IMM ● High-performance 32 bit processor ● All I/Os for standard injection molding machines ● PWM current outputs for direct control of proportional valves ● Optimized digital outputs for hydraulic switching valves ● Thermocouple inputs for different types of sensors ● Pulse input for screw speed ● Ethernet connection for host computer ● USB connection for printer, modem, USB stick, etc.