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PROCESS OPTIMIZATION
Categories : Mold Design and Machining Services
In-Mold Decoration (IMD) is an efficient, durable and cost effective technique for printing, painting, and forming plastic decorations. However, a large number of parameters involved IMD manufacturing processes and the complex relationship between these parameters make the determination of the optimal parameter setting a challenging task. This paper proposes a systematic framework integrating Response Surface Methodology (RSM) and logistic regression to improve the yield of IMD manufacturing process. The integrated framework becomes easy to identify the optimal parameter setting,saving a great deal of time and money in the manufacturing process. On the empirical study in collaboration with Yomura, the proposed framework shows the significant result from 10% to 87.5% validating the viability of the proposed framework in real setting. (Key words: IMD, In-Mold Decoration, Parameter Optimization, RSM, Response Surface Methodology, Logistic Regression) EXPERT ANALYTICAL SYSTEM Yomura Technologies employs state-of-the-art technologies to select materials, validate component designs, develop tool designs and optimize its processes, ensuring that innovative concepts are achievable at the lowest cost of production. (Keywords: Moldex3D, Moldflow, PowerMill Pro, CAD system)
IN MOLD DECORATION
Categories : Injection Molds
In Mold Decoration (IMD) is a cost effective method of decorating plastic parts. It consists of four steps: Printing, Forming, Trimming and Injection Molding. After a plastic film is silk screen printed with a customer’s design, it is then thermo-formed over a soft tooled mold. Once the plastic decoration is shaped it is trimmed to size. After trimming, the shaped film is placed into an injection mold and a selected mold material is injected behind it forming an integrated bond. IMD offers long lasting decoration with multiple colors and textures. Beyond IMD, membrane switches and/or additional double injection molding can be added to your part or product for extended functionality.
JS Series-Single Station
Categories : Automatic Blow Molding Machines
●Hydraulic type Plastic Blow Molding Machine. ●Automatic production design. ●Mold Open/Close/Move by cylinder. ●Gearbox drive extruder system. ●PLC control with Touch Screen for function, time, pressure...etc. ●Diversified parison knifes and multihead choices depend on the requirement. ●Proportional pressure hydraulic system. ●Especially for 2 liter bottle and 5 liter bottle.
KA-7000T Slide Air Press Series
Categories : Bag Making Machine by Applications
High Frequency Plastic Welding Machines For PVC,PEVA,TPU, thermoplastic plastic welding, etc.. Applied to manufacture of auto parts, electrical products, toys, stationery, household goods and dinnerware, etc..
Fiber Reinforced Thermoplastic Composites
Our thermoplastic composites include SFT, LFT and UD Tape. We commit to develop the high-end thermoplastic composites with low moisture absorption, high dimensional stability and adhesive characteristic for customers. We also provide different materials for high temperature resistant according to customer needs.
Transparent & Structural Plastic Compounds
Categories : PS Resin
This category includes high-impact transparent PS and other specialty engineering plastics, ideal for applications such as crystal-clear cups, protective covers, displays, and structural parts. These materials offer excellent optical clarity, processability, and impact resistance, supporting both injection and extrusion processes.
MS Series Adjustable PP PVC PE HDPE Waste Industail Plastic Shredder
MS series single-shaft shredder is a model specially developed for recycling companies with large waste plastic disposal capacity This series of single-shaft shredders are equipped with powerful adjustable hydraulic pushers.This design prevents material jams and reduces wear on the internal rails. The shredder is equipped with diameter 450mm ACERETECH effective V type rotor with width ranging from 1000mm to 2000m . The hydraulic workstation is tightly integrated with the shredder chamber, which saves space and protects the hydraulic station, and is easy to replace and maintain. The design of the standard V-type rotor, the equipped cutters, holders as well as the external bearings and hydraulic screen brackets have been recognized by customers and received good feedback. The MS series shredder can further adjust the design according to customers' requirements for waste disposal.Customers can choose cooling systems, rotor surface hardening treatment and other anti-wear devices. The design of the MS series shredder can meet the requirements of various waste plastic recycling companies, including general waste recycling, electronic waste recycling, and domestic waste recycling processing. There are many types of recyclable materials, such as various plastic blocks, plastic trays, pipes, films, woven bags, etc., as well as various types of electronic cable waste, ICB buckets, large household appliance housings, waste paper, waste wood and various organic materials. The size of the mesh screen can be determined according to the crushing material and the next processing requirements.
chain extender
Categories : Additives
BTCE-9013 is a polymeric epoxy functionalized chain extender. The epoxy functional groups in its structure can react with the terminal carboxyl, hydroxyl, and amino groups in long-chain resin molecules to extend the polymer chain, thereby improving the resin's mechanical properties, intrinsic viscosity, and inhibiting polymer hydrolysis. It can be used in food contact materials. BTCE-9013 is generally co-extruded with modified resins using twin-screw or single-screw extruders. The recommended dosage for bio-based and biodegradable plastics such as polybutylene adipate/terephthalate (PBAT), polylactic acid (PLA), polybutylene succinate (PBS), polymethyl ethylene carbonate (PPC), and polyhydroxyalkanoates (PHAs) is 0.2-0.8 phr. The recommended dosage for condensation-based recycled plastics such as polyamide (PA), polybutylene terephthalate (PBT), polycarbonate (PC), and polyethylene terephthalate (PET) is 0.2-1.5 phr. The specific dosage depends on the number of active functional groups in the resin and the performance requirements of the product.
ACS-H Single Screw Cutter Compactor Plastic Recycling Pelletizing Machine
The Aceretech ACS-H™ Cutter Compactor Pelletizing Line is a high-performance waste plastic recycling machine that integrates crushing, compacting, plasticization, and pelletizing into a single, seamless process. This advanced cutter compactor pelletizing system provides a reliable and highly efficient solution for various post-industrial and post-consumer plastic waste. Engineered for versatility, the ACS-H series is the premier PP PE film pelletizing line for processing plastic film, raffias, filaments, bags, woven bags, and foaming materials. It produces premium-quality granules suitable for immediate reuse in blown film, pipe extrusion, and injection molding. This universal plastic pelletizing line is compatible with a wide range of polymers, including PE, PP, PS, ABS, XPS, EPS, and PVB. At the heart of the system is a specially designed cutter compactor and granulator unit, capable of rapidly transforming diverse plastic streams into uniform flakes or regrinds. These durable components are built for heavy-duty plastic recycling applications, ranging from grinding plastic bottles and thin films to small rigid plastic scraps. The ACS-H waste plastic recycling machine stands as the ultimate solution for large-scale granulation. By delivering higher output with significantly lower energy consumption, this cutter compactor pelletizing system optimizes your ROI. Explore the features below to see why our plastic pelletizing line is the industry standard for modern recycling plants.
Gearbox for Electric Injection Molding Machine
Categories : Transmission, Motors & Drive Systems and Gears
The gearboxes of injection molding machines have been developed properly for the drive of plasticizing screws.
WPC - Fully Automated Production System For Wood Plastic Composite
Categories : Plastic Pelletizer Machines
WPC PROCESS FLOW: . NATURAL RECYCLED WOOD . WOOD POWDER . WOOD PLASTIC COMPOSITE . WPC PRODUCTS
VTOR- Vertical Rotary Injection Molding Machine
Categories : Automatic Injection Molding Machine
● The smallest rotary table design, max mold diameter. ● Suits for Plunger type injection or screw type injection system. ● Patented active bypass auxiliary plasticization system design. ● 2-platen 4-cylinder direct clamping system. ● Patented central-radial platen durable for 30 years. ● Safety light curtains protection. ● Intelligent program controller makes injection easier. ● The lowest table height injection molding machine. ● Precise energy-saving hydraulic system.
