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Primary Packaging–General - Filling/Closing - CJ-250
Categories : Capping Machines
The liquid packaging equipment compliances with cGMP liquid production guidelines and the common application is for above 60mL low viscosity products.
Primary Packaging - General Filling - AF-80
AF-80 liquid filling equipment common application is for above 60mL low viscosity liquid products such as collagen healthy drinks, mouthwash and etc. In order to meet customer’s various requirements, minor modification for the equipment is also applicable.
Bristle Monofilament Extrusion Line (JC-MNB Series)
Categories : Extrusion Lines For Filaments and Yarn
JC-MNB series monofilament extrusion line designed exclusively for the manufacturing of virgin and/or recycled polyester (PET) and polypropylene (PP) for broom and brush application.
Danline Monofilament Extrusion Line (JC-MND Series)
Categories : Extrusion Lines For Filaments and Yarn
JC-MNP series Danline Monofilament Line designed with double-stage-drawing and heat setting. The line is specially conceived to process high tensile strength monofilament for varies industrial applications.
Tape Extrusion Line (JC-FY Series)
Categories : Tape Extrusion Machines
The JC-FY series flat tape yarn extrusion line is available in 85mm and 120mm screw extruder, designed to produce tape line for various applcations, an ultimate solution offering combination of efficiency, reliability, performance, and premium quality tape product.
Lamination Line (FIBC, Tarpaulin)
Categories : Extrusion Lamination Machines
Lamination application for flat fabric of PP or HDPE. High level of coating technique provides smooth and even coating surface, which reduces material waste, while maintaining highest quality of coated fabric.
Circular Loom (Heavy Duty Fabrics)
Categories : Industrial Knitting Machines
Consistency with simplicity and flexibility, the looms are easy to operate and maintain, while producing high quality heavy duty fabrics suitable for FIBCs, Tarpaulins and other special textiles.
Extrusion Tape Line (FIBC Tapes)
Categories : Tape Extrusion Machines
One layer extrusion tape line specially designed to produce PP tapes for high performance application at premium quality mainly used for FIBC fabrics, and various technical applications.
Coating Dies Slot / Slit
Categories : Extrusion Dies / Dies Heads
Slot/Slit design, excellent manifold geometry design, solvent resistant alloy, super mirror grinding technique SUITABLE APPLY TO Water Base /Oil Base / Non-Solvent Type Liquid Straightness precision is made by GMA exclusive grinding technique to reduced film thickness deviation of groove width. Interchange shim for variable lip gap application. Special stainless steel resists to a full range of solvents. Work with automated controller. Manifold geometry simulation analysis technique and optimum manifold design base on customer’s material. Uniform and stable flow distribution. No coating line defect with even thickness at high speed. Professional Slot Die maintenance service by third parties is acceptable.
Wire rope coating PVC、PA12 extrusion line
Application: Coating PVC or PA12 on wire rope to protect wire
Profile Extrusion Machine Line
Categories : Extrusion Lines For Pipes and Profiles
Everplast's profile extrusion machine production line has many applications, including PVC building materials, decorative materials, the automotive industry, and other PP/ABS/PC/PMMA profiles of different materials in daily life. Everplast can plan suitable single screw/parallel type twin screw/conical type twin-screw production lines according to the profiles and materials required by customers. With excellent mold manufacturing and testing experience, we provide professional and comprehensive special-shaped extrusion processes and equipment.
Recycling Machine - Film, Raffia, Regrind (PE/PP): Repro-Flex
Categories : Plastic Waste Recycling Machines
Recycling Machine Designed to Handle Up to 95% Surface-Printed Materials, an Ideal Choice for a Circular Economy 1. Pre-Degassing Filtration: A Key Step in Ensuring Recycled Pellet Quality Specifically designed for processing highly printed materials, this machine enables the recycling of heavily printed waste. Prior to the degassing process, an advanced filtration system effectively removes impurities and contaminants. This design ensures superior degassing, significantly enhancing the purity and quality of the recycled pellets, allowing you to produce higher-quality, more valuable recycled products. 2. Triple Degassing: Thorough Removal of Ink and Moisture for Exceptional Quality To ensure optimal degassing, our recycling machine utilizes industry-leading triple degassing technology. In addition to a dual degassing system on the first extruder, a specially designed venting zone (located at the connection between the first and second extruders) serves as a third degassing section. This triple degassing design more effectively removes ink, residual solvents, and excess moisture from the recycled material, significantly reducing odor and volatile organic compound (VOC) content in the recycled pellets, providing safer and more environmentally friendly recycled materials. 3. Improved Cutter Compactor Design: Achieving Fast and Stable Feeding, Enhancing Productivity We continuously refine our cutting technology, and the improved cutter compactor design excels in printed BOPP film recycling applications. The cutter compactor not only boasts efficient shredding capabilities but also cleverly utilizes the heat generated during operation to preheat the plastic material, causing it to compact. The compaction step significantly enhances the stability of feeding from the cutter compactor to the extrusion section, ensuring uniform and continuous feeding. Highly stable feeding is crucial for maintaining stable machine output, ensuring your production line remains highly efficient. Plastic Recycling Waste Application Scope: Wide Application, Creating Unlimited Value Repro-Flex recycled plastic pellets can be immediately used in production lines for reprocessing, with a wide range of applications. The most common applications include blown film machines and pipe extrusion machines, for producing various plastic products such as garbage bags, packaging films, agricultural films, and construction materials. Our recycling solutions help you achieve resource recycling, reduce production costs, and enhance the market competitiveness of your products. 1. First-Grade Recycled Clean Plastic Material - In-House Waste from Plastic Product Manufacturers: Reducing Costs, Enhancing Value Plastic product manufacturers (such as blown film factories, bag-making factories, and printing factories) generate an average of approximately 5% waste of their total production. With the continuous rise in oil and virgin material prices, the importance of in-house plastic waste recycling is increasingly prominent. Using the Repro-Flex recycling machine, you can recycle and reuse waste generated during the production process (such as defective film rolls, edge trims from bag making), significantly reducing the cost of purchasing virgin materials. The quality of first-grade recycled material can be as high as 98% of virgin material, and many manufacturers have chosen to use first-grade recycled waste to produce high-quality products, with a quality comparable to products made from virgin materials. This approach not only saves raw material costs but also increases the market value of the product, aligns with environmental trends, and enhances corporate image. 2. Secondary Recycled Waste - Washed Waste, Plastic Pellets Containing Trace Impurities: Expanding Applications, Creating Revenue To meet the needs of different customers, the Repro-Flex machine can also flexibly recycle washed waste (such as discarded plastic films, agricultural films, construction covering films, etc.). The heat generated by the rotation during the Repro-Flex shredding process can be used to heat the washed waste and remove excess moisture from the material, effectively reducing energy consumption for subsequent processing. In the extruder section, dual degassing vents can further release moisture and printing ink, further purifying the recycled pellets. Plastic pellets produced from washed raw materials are mostly used for reprocessing, such as manufacturing garbage bags, engineering films, plastic films for covering cloths, and producing water pipes. The Repro-Flex machine can also be equipped with a color masterbatch/additive feeder, allowing you to adjust the color of the recycled pellets according to your needs, expand application scope, and create more revenue. Repro-Flex Recycling Machine Advantages: Efficient, Reliable, Economical 3-in-1 Integrated Design Recycling Machine: Saving Space, Reducing Costs The Repro-Flex recycling machine integrates shredding, extrusion, and pelletizing units into one, realizing a one-stop recycling solution. Recycled materials can be directly sent to the machine for processing, ultimately obtaining high-quality recycled plastic pellets. This integrated design eliminates the labor, factory space, and power consumption required for separate shredding, extrusion, and pelletizing, significantly reducing your operating costs and improving production efficiency. Convenient Operation: Simplifying Processes, Improving Efficiency Recycled materials can be directly placed on the conveyor belt, which automatically feeds them to the shredding unit. The feeding amount of the conveyor belt is controlled by amperage, achieving precise quantitative feeding and ensuring the stability and uniformity of the feed. The shredding drum not only efficiently cuts plastic film but also compresses the shredded plastic fragments during the cutting process, giving them weight, and uses the centrifugal force generated by the cutting rotation to directly send the plastic material into the extruder for melting. The extruded molten material can be immediately pelletized and cooled by the die-face pelletizing unit, and the resulting recycled material can be directly used in the production line for reprocessing, simplifying the operation process and improving production efficiency. High Efficiency, High Output: Stable Feeding, Ensuring Output The design combining shredding and extrusion units ensures that the recycled material fed in is thoroughly shredded and smoothly fed into the extruder. This uninterrupted feeding design provides a stable feed rate, allowing the extruder to extrude plastic material quantitatively. Because the feeding and extrusion rates are stable, the machine can also stably produce high-quality recycled pellets, ensuring that your production line can operate continuously and efficiently. High-Quality Plastic Pellets: Uniform Granules, Enhancing Value The pelletizing unit operates using a die-face pelletizing method, which ensures that the plastic pellets are of average shape and size, and the granules are uniform. Because the particle size is average, better melting effects and more stable product quality can be obtained when used for reprocessing in the production line, thereby enhancing the overall value of the product. Investment Costs Can Be Quickly Recovered: High Return on Investment, Accelerating Profitability On average, the cost of investing in this recycling machine can be recovered within one year, achieving rapid profitability Purchase a high-performance and durable recycling machine for your production line at a reasonable price, improve production efficiency, and reduce operating costs. Low power consumption and high output, while reducing production costs, also provide you with the highest output and improve profitability. Short delivery time and customer-assured installation services: POLYSTAR produces an average of 8 Repro-Flex recycling machines per month, with an average delivery time of approximately 60 days. Customers can start using the recycling machine in the factory in the shortest possible time and enjoy the benefits of recycling as soon as possible.
