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QUALITY TRIUMPHS COST ── LESSONS FROM A LEADING VIETNAMESE INDUSTRIAL PLAYER CHYI YANG'S CUSTOMER-CENTRIC APPROACH
International Plastics News for Asia | Chi-Chuan Cheng The crucial consideration for manufacturers is whether to cut costs or enhance value. There is a well-established plastic film producer located in Hanoi, Vietnam, which a few years ago purchased blown film machines from the renowned quality-driven company, Chyi Yang. However, due to price considerations, the factory later shifted to purchasing low-cost multilayer blown film machines manufactured in China, temporarily expanding its production capacity. Despite momentarily stepping back from the price competition, Chyi Yang remains steadfast in its commitment to quality-driven development, continuously innovating and advancing with the introduction of various styles of 5-layer / 7-layer co-extrusion blown film machines.
Path to a Greener Tomorrow── Chyi Yang's CFV Solutions of Precision and Sustainability
Global environmental awareness has prompted the manufacturing industry to transition towards green production. The need for "carbon reduction" in the CFV stages has led the global blown film manufacturing industry to pursue sustainable development solutions. Chyi Yang's 5-layer / 7-layer co-extrusion blown film machines have become a key player in today's green supply chain due to their three key advantages: "Big Data Analysis," "Precision Formulation and Calculation Functions," and "Recycled Waste Technology Innovations" in their multi-layer blown film machines. The international blown film manufacturing market also recognizes the indispensability of Chyi Yang in the trend of carbon reduction.
CHYI YANG: Transforming Waste into Gold, ABA Co-extrusion Machine Revolutionized Bag Manufacturing
The unique die head design of the ABA co-extrusion machines offers producers cost management flexibility by incorporating an middle layer of recycled material or calcium carbonate compound, effectively reducing raw material expenses. This not only maintains competitiveness in raw material prices but also aligns with environmental trends.
CACO3 & RECYCLING MATERIAL REVOLUTION IN HDPE BAGS
Nowadays, for HDPE shopping bags, T-shirt bags & food packaging bags, it’s very popular to blend recycled material & calcium carbonate (CACO3). Especially CACO3, it can cut down your resin cost, increase capacity & make your film products heavier. Although CACO3 provides so many advantages, it changes the feature of HDPE film. HDPE film will be reduced in tensile strength after blending CACO3, so that HDPE film won’t pack heavy subjects. Besides, CACO3 will make HDPE film feels dusty.
SUPER HIGH SPEED HDPE CAPACITY BLOWN FILM MACHINE IN LESS SPACE
Chyi Yang showed one set “Two Stripes & Two dies Co-Extrusion Blown Film Machine” in Andina-Pack 2015 Colombia exhibition. This machine is equipped with two dies & two extruders to produce two stripes T-shirt bags for market using. The two 45mm extruders provide two dies to have 2-line film rolls at one time. Forced feeding extruders offer you bigger capacity, the max. capacity is 140kgs/hr. for 550mm film width at 20micron film thickness. You can get max. 70kgs/hr. from each winder, and max. 140kgs/hr. from two winders.
GUIDE TO BLOWN FILM EXTRUSION MACHINES
The process to produce the film is similar to blowing bubbles. The blown film machine virtually replicates the blowing process on its tower-like production line except it uses polymers (plastic materials) to replace soap water and nip the continuously blown bubble into an extremely thin film. The tower structure ranges several stages high. After the film is formed, it is wound into rolls and later distributed for final applications. As one of the leading blown film extrusion machine manufacturers with over 50-year-experience in Taiwan, now CHYI YANG is going to break down the process into details and discuss how blown film extrusion works.
ADVANTAGES OF ABA CO-EXTRUSION BLOWN FILM MACHINE
A co-extrusion process uses more than one polymer to form the plastic bubble and therefore more layers to the film. The most prevalent blown film process today is the ABA co-extrusion process. One of CHYI YANG's most popular machines is also the ABA co-extrusion blown film machine. The term ABA indicates the three-layer structure of the film, two outer layers, and one inner layer, hence ABA. The materials of the A layer and B layer are different. The outer layer typically uses new materials, whereas the inner layer uses recycled materials. Using more than one material leads to several advantages and installation adjustments on the ABA blown film machine. As a leading plastic film machinery manufacturer in Taiwan, today CHYI YANG will talk about the advantages of this kind of blown film machine and how it can help your business.
Revolutionizing the Market: Chyi Yang's Smart 5/7-layer Blown Film Machines Lead the ESG Sustainability Trend
Chyi Yang's Smart 5/7-layer Blown Film Machines revolutionize plastic film production, reducing costs and material waste while complying with regulations. Their Auto-recycling blown film machines use precision formula calculations and advanced recycling mechanisms to improve production yield and achieve "ZERO WASTE" while reducing energy consumption to improve competitiveness.