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Recycling Machine - Film, Raffia, Regrind (PE/PP): Repro-Flex
Categories : Plastic Waste Recycling Machines
Recycling Machine Designed to Handle Up to 95% Surface-Printed Materials, an Ideal Choice for a Circular Economy 1. Pre-Degassing Filtration: A Key Step in Ensuring Recycled Pellet Quality Specifically designed for processing highly printed materials, this machine enables the recycling of heavily printed waste. Prior to the degassing process, an advanced filtration system effectively removes impurities and contaminants. This design ensures superior degassing, significantly enhancing the purity and quality of the recycled pellets, allowing you to produce higher-quality, more valuable recycled products. 2. Triple Degassing: Thorough Removal of Ink and Moisture for Exceptional Quality To ensure optimal degassing, our recycling machine utilizes industry-leading triple degassing technology. In addition to a dual degassing system on the first extruder, a specially designed venting zone (located at the connection between the first and second extruders) serves as a third degassing section. This triple degassing design more effectively removes ink, residual solvents, and excess moisture from the recycled material, significantly reducing odor and volatile organic compound (VOC) content in the recycled pellets, providing safer and more environmentally friendly recycled materials. 3. Improved Cutter Compactor Design: Achieving Fast and Stable Feeding, Enhancing Productivity We continuously refine our cutting technology, and the improved cutter compactor design excels in printed BOPP film recycling applications. The cutter compactor not only boasts efficient shredding capabilities but also cleverly utilizes the heat generated during operation to preheat the plastic material, causing it to compact. The compaction step significantly enhances the stability of feeding from the cutter compactor to the extrusion section, ensuring uniform and continuous feeding. Highly stable feeding is crucial for maintaining stable machine output, ensuring your production line remains highly efficient. Plastic Recycling Waste Application Scope: Wide Application, Creating Unlimited Value Repro-Flex recycled plastic pellets can be immediately used in production lines for reprocessing, with a wide range of applications. The most common applications include blown film machines and pipe extrusion machines, for producing various plastic products such as garbage bags, packaging films, agricultural films, and construction materials. Our recycling solutions help you achieve resource recycling, reduce production costs, and enhance the market competitiveness of your products. 1. First-Grade Recycled Clean Plastic Material - In-House Waste from Plastic Product Manufacturers: Reducing Costs, Enhancing Value Plastic product manufacturers (such as blown film factories, bag-making factories, and printing factories) generate an average of approximately 5% waste of their total production. With the continuous rise in oil and virgin material prices, the importance of in-house plastic waste recycling is increasingly prominent. Using the Repro-Flex recycling machine, you can recycle and reuse waste generated during the production process (such as defective film rolls, edge trims from bag making), significantly reducing the cost of purchasing virgin materials. The quality of first-grade recycled material can be as high as 98% of virgin material, and many manufacturers have chosen to use first-grade recycled waste to produce high-quality products, with a quality comparable to products made from virgin materials. This approach not only saves raw material costs but also increases the market value of the product, aligns with environmental trends, and enhances corporate image. 2. Secondary Recycled Waste - Washed Waste, Plastic Pellets Containing Trace Impurities: Expanding Applications, Creating Revenue To meet the needs of different customers, the Repro-Flex machine can also flexibly recycle washed waste (such as discarded plastic films, agricultural films, construction covering films, etc.). The heat generated by the rotation during the Repro-Flex shredding process can be used to heat the washed waste and remove excess moisture from the material, effectively reducing energy consumption for subsequent processing. In the extruder section, dual degassing vents can further release moisture and printing ink, further purifying the recycled pellets. Plastic pellets produced from washed raw materials are mostly used for reprocessing, such as manufacturing garbage bags, engineering films, plastic films for covering cloths, and producing water pipes. The Repro-Flex machine can also be equipped with a color masterbatch/additive feeder, allowing you to adjust the color of the recycled pellets according to your needs, expand application scope, and create more revenue. Repro-Flex Recycling Machine Advantages: Efficient, Reliable, Economical 3-in-1 Integrated Design Recycling Machine: Saving Space, Reducing Costs The Repro-Flex recycling machine integrates shredding, extrusion, and pelletizing units into one, realizing a one-stop recycling solution. Recycled materials can be directly sent to the machine for processing, ultimately obtaining high-quality recycled plastic pellets. This integrated design eliminates the labor, factory space, and power consumption required for separate shredding, extrusion, and pelletizing, significantly reducing your operating costs and improving production efficiency. Convenient Operation: Simplifying Processes, Improving Efficiency Recycled materials can be directly placed on the conveyor belt, which automatically feeds them to the shredding unit. The feeding amount of the conveyor belt is controlled by amperage, achieving precise quantitative feeding and ensuring the stability and uniformity of the feed. The shredding drum not only efficiently cuts plastic film but also compresses the shredded plastic fragments during the cutting process, giving them weight, and uses the centrifugal force generated by the cutting rotation to directly send the plastic material into the extruder for melting. The extruded molten material can be immediately pelletized and cooled by the die-face pelletizing unit, and the resulting recycled material can be directly used in the production line for reprocessing, simplifying the operation process and improving production efficiency. High Efficiency, High Output: Stable Feeding, Ensuring Output The design combining shredding and extrusion units ensures that the recycled material fed in is thoroughly shredded and smoothly fed into the extruder. This uninterrupted feeding design provides a stable feed rate, allowing the extruder to extrude plastic material quantitatively. Because the feeding and extrusion rates are stable, the machine can also stably produce high-quality recycled pellets, ensuring that your production line can operate continuously and efficiently. High-Quality Plastic Pellets: Uniform Granules, Enhancing Value The pelletizing unit operates using a die-face pelletizing method, which ensures that the plastic pellets are of average shape and size, and the granules are uniform. Because the particle size is average, better melting effects and more stable product quality can be obtained when used for reprocessing in the production line, thereby enhancing the overall value of the product. Investment Costs Can Be Quickly Recovered: High Return on Investment, Accelerating Profitability On average, the cost of investing in this recycling machine can be recovered within one year, achieving rapid profitability Purchase a high-performance and durable recycling machine for your production line at a reasonable price, improve production efficiency, and reduce operating costs. Low power consumption and high output, while reducing production costs, also provide you with the highest output and improve profitability. Short delivery time and customer-assured installation services: POLYSTAR produces an average of 8 Repro-Flex recycling machines per month, with an average delivery time of approximately 60 days. Customers can start using the recycling machine in the factory in the shortest possible time and enjoy the benefits of recycling as soon as possible.
AUTOMATIC TYPE SEALING MACHINE-ET-22
Categories : Sealing Machines
1. PLC with Index Gear Conveyor, Inverter Speed Control and Touch Screen Operation. 2. Stainless Steel frame and Anodized Aluminum.
SFX-The Room Saving Press
Categories : Flexographic Printing Machines
The SFX is an environmental friendly press that could run on water based inks. With SFX, you could obtain the closest print quality to a central impression press. If you are looking for a room saving option with decent print quality this is the press for you to customize
HIGH-ACCURACY ROLL-TO-ROLL AUTO FEED CUTTING MACHINE TRC-350CP
Categories : Foaming Machinery
Special Feed Mechanism： Designed for the material having different characteristics to achieve automatic machining for the soft materials. Well-Designed And Stabilized Bottom Dead-Point Accuracy： Using patented bottom dead-point mechanism exclusively developed by CHULIING to achieve +/-0.005mm of repeated positioning accuracy. High-Accuracy/High-Depth Adjusting Mechanism： Used high-accuracy mechanism to achieve fine-tune accuracy for up to 0.01mm (0.001mm is for optional). High-Efficiency Boosting Circuit： Which reduces over 30% of power consumption as compared to conventional circuit. Multi-Layer Material Flexibility： To handle over 4 rolls of materials during one machining process to achieve doubled growth of production efficiency. Unique Tension Transmission Mechanism： To effectively control the deviation tolerance during material conveying as to alleviate the production yield rate. Automatic Lubrication Mechanism： The machine uses automatic lubrication mechanism to easing the burden of daily maintenance. Waste Recovering Mechanism： After cutting, the machine will recover the waste automatically to save space while enhancing the operability.
Double Toggle Injection Molding Machine (SMV Series)
Categories : Horizontal Injection Molding Machines
• Double cylinder design reduces injection unit distance. • Ion nitrided essential components-barrel,screw etc. ensure lasting life. • Easy-adjustable and reliable Multi steps injection pressure and speedcontrol. • Steel bushes have a hardness of HV800 for wear resistances. • Auto-lubrication system is provided to assure the constant lubrication of the toggle mechanism • Multi-stroke hydraulic ejector ensures positive ejection of the product and enables unmanned production with or without the use of a robotic arm. • Differential hydraulic circuit shortens cycle time and saves energy. • Low pressure mold protection system was used to avoid mold damage or excessive wear.
HIGH-ACCURACY ROLL-TO-ROLL AUTOMATIC FEED CUTTING MACHINE TRC-350SP
Categories : Foaming Machinery
Double-Axle Synchronous Feed Mechanism： Enhances the production speed and Yield Rate through double-axle synchronous feeding. Well-Designed And Stabilized Bottom Dead-Point Accuracy： Uses the patented Bottom Dead-Point Mechanism exclusively developed by TRURAN to achieve +/-0.005mm of repeated positioning accuracy. High-Accuracy Depth Adjusting Mechanism： Uses high-accuracy mechanism to achieve 0.01mm of fine-tune accuracy (0.001mm is for optional). High-Efficiency Boosting Circuit： Reduces over 30% of power consumption as compared to conventional circuit. Photoelectric Material Flexibility： Uses as the dedicated moving system according to the material characteristics. Unique Material Moving Mechanism： High-stability servo control system is used to avoid contaminating and scratching the material. Automatic Lubrication Mechanism： The entire machine uses Automatic Lubrication Mechanism to reduce daily maintenance work. Waste Recovery Mechanism： The System will recover the waste of cutting automatically to save space, while enhancing the operability.
Multi-deck Cold / Hot Forming Machine
Categories : Compression Molding Machines
1. Capable of multi-layer production simultaneously to increase productivity and reduce the footprint and energy consumption. 2. Suitable for: rubber, composite parts, carbon fiber. 3. Multi-layer design with air cylinder for mold movement to increase productivity.
