BoReTech: Comprehensive Solutions for Plastic Recycling

BoReTech is at the forefront of global plastic recycling, providing cutting-edge technology and engineering solutions to enhance sustainability in the industry. With expertise spanning PET, PP, HDPE, and mixed plastic recycling, we offer a complete suite of innovative solutions designed to meet the evolving needs of recyclers worldwide.

Innovations in PET Bottle Washing & Recycling Technology

• Modular Design: Revolutionizing traditional systems. Our compact, modular PET bottle recycling line eliminates redundant processes, reducing plant footprint by 25% while maintaining full functionality.
• Automation & Smart Control: Intelligent automation minimizes inline labor costs and enhances production stability, driving down long-term operational expenses.
• Customized Solutions: Tailored plastic washing processes adapt to regional waste plastic bottles composition variations, ensuring optimal performance across global markets.
• Functional Machine Upgrade: Enhanced pre-washing, hot-washing, and impurity-removal systems boost recycled plastic rPET purity, reducing contaminants by 25% and easing downstream filtration pressure.

Breakthroughs in ES Process PET Bottle Recycling System

1. Integrated Pre-Washing System

• Combines bottle prewashing, label removal, and label separation in one compact unit.
• Achieves >99% label detachment and >95% label removal rates.

2. Optimized Hot-Washing Module

• Combines hot washing, friction washing, and inline chemical water circulation for 25% higher PET flake purity.
• Significantly extends filter life in pelletizing stages.

3. Label Removal

• Proprietary separation technology delivers 99% label removal accuracy with <1% material loss.

PET Tray Recycling & Washing

• Yield Enhancement Technology: A pre-treatment system with low-loss de-watering technology overcomes the problem of brittle materials being easily broken during washing, achieving a material yield rate of 80%, 30% higher than the industry average.
• Complete Material Loosening: High-efficiency pre-washing system ensures full loosening of high-compression-ratio material bales.
• Intensive Hot Washing: >90% removal and separation rate of adhesive labels and impurities.
• Mega Aspirator: Film labels and materials are separated with >99% accuracy and <1% flake carryover rate.

B2F (Bottle-to-Fiber) One-Stop Solution

• Solutions for various input material fed into extrusion, such as PET flakes, pellets, lumps, fiber waste,etc.
• More than 20 years of production and management experience in polyester staple fiber manufacture.
• One-stop solution from waste bottles to fiber production and engineering.
• In-house research and development of DCS control system.
• Familiar with R-PET fiber market and trade information.

Eco-spin Drying Technology

• Energy & Cost Efficiency : Reduces energy consumption and installed power by 20%, while cutting construction costs by 33%.
• Enhanced Productivity: Shortens melt residence time by 60%, increasing throughput and minimizing degradation (with vacuum system support).
• Superior Melt Quality: Significantly reduces molecular weight variations, improving spinning and drawing efficiency for higher end-product quality.

Rigid Plastics Recycling Line

• PP Tray Recycling: Designed to handle complex PP food packaging waste.
• Milk Bag & Film Washing: Efficient removal of contaminants from soft plastic materials.
• Fishing Nets & Rope Cleaning: Advanced washing technology recycles marine plastics into reusable materials.

PET Bottle-to-Bottle Recycling & Engineering

• High Efficiency & Stable Production: Combines parallel and conical twin-screw design for uniform plastication, high output, and stable pressure, ideal for high-viscosity and precision extrusion.
• Energy Saving & Eco-Friendly: Low-temperature, low-energy consumption design with vacuum degassing to reduce volatiles, suitable for heat-sensitive and high-purity materials.
• Flexible Control: Modular screw elements with adjustable shear and mixing intensity, adaptable to diverse processes like high-filling and devolatilization.

Join the Recycling Revolution

Discover how BoReTech’s innovative solutions can elevate your plastic recycling operations. Meet us at upcoming international expos or contact our team [email protected], for more information, to explore tailored strategies for your sustainability goals in plastic recycling industry.