Search - Film recycling

3 Layer Co Extrusion Blown Film Machine

Categories : Co-Extrusion Blown Film Machines

Application for greenhouse sheet, agricultural films, construction sheets, food packaging, sacks, shrink films, shrink hood films, and more. Max. film width of up to 4.2 m (8.4 m for single-layer-opened films) It supports a wide range of raw materials such as HDPE, LDPE, LLDPE, EVA, MPE, PP, and others. The machine is equipped with three sets of gearboxes and motors for independent control. Optionally, a 360º Oscillating Nip roller device can be added to ensure uniform film thickness and improve the performance of the rotary die device. The machine can be equipped with a "Waste Film Recycling Machine" which enables direct feeding of waste film into the screw, eliminating any waste plastic film and reducing costs. Please note that the models shown here are not exhaustive. If you require larger extruders, please feel free to contact us.

2-Layer PE Stretch Film Making Machine

Categories : Blown Film Extruders

Available for agricultural film, coated film, stretch film, cling film, greenhouse film etc. Max film width up to 4.2 m (8.4 m in single-layer-opened film) Raw material HDPE, LDPE, LLDPE, EVA, MPE etc. Two sets of gearbox, motor & extruder for independent control. For producing PE stretch/cling film, PIB liquid adhesion system can inject liquid adhesion into screw directly to  save resin cost & adjust the stickiness ratio you need. Purchasing PIB system can produce out-layer film non-sticky to prevent dust, in-layer film sticky to pack subjects. Optional “Waste film recycling machine” lets this machine doesn’t have any waste plastic film, it can feed waste  film directly into screw to save your cost We didn’t show all our models, please don’t hesitate to contact us for bigger extruders.

HF-S SERIES: Single Screw Pellet Extrusion Machine

Categories : Plastic Pelletizer Machines

Mainly apply in the thermal polymer compounding field, and we can design a production line to meet the needs of customers in the pelletizing, plate, film, and pipe extrusion. Applicable materials : PE、LDPE、LLDPE、HDPE、PP、PET、PS、PA、BOPP、 ABS、PEEK、TPU、TPV、TPR、RUBBER、FEP、SMA

Shredder Integrated Recycling Machine: Repro-one

Categories : Plastic Waste Recycling Machines

One step technology for PP raffia, woven and PE/PP Film waste

Hard Plastic Recycling Machine: Repro-Direct

Categories : Plastic Waste Recycling Machines

● The Perfect Solution for recycling plastic films waste/ regrind/ granules  ● Crusher and conveyor can be added and combined into a complete recycling line 

Air Cooled Plastic Recycling Machine: Repro-Air

Categories : Plastic Waste Recycling Machines

● Air cooled type designed for HDPE, and LDPE in-house film waste  ● Most suitable for small and mid-sized blown film manufacturers and factories to recycle their own plastic waste.

PE PVC PP Film-Recycling Machine

Categories :

Recycling Machine - Film, Raffia, Regrind (PE/PP): Repro-Flex

Categories : Plastic Waste Recycling Machines

Recycling Machine Designed to Handle Up to 95% Surface-Printed Materials, an Ideal Choice for a Circular Economy   1. Pre-Degassing Filtration: A Key Step in Ensuring Recycled Pellet Quality Specifically designed for processing highly printed materials, this machine enables the recycling of heavily printed waste. Prior to the degassing process, an advanced filtration system effectively removes impurities and contaminants. This design ensures superior degassing, significantly enhancing the purity and quality of the recycled pellets, allowing you to produce higher-quality, more valuable recycled products.   2. Triple Degassing: Thorough Removal of Ink and Moisture for Exceptional Quality To ensure optimal degassing, our recycling machine utilizes industry-leading triple degassing technology. In addition to a dual degassing system on the first extruder, a specially designed venting zone (located at the connection between the first and second extruders) serves as a third degassing section. This triple degassing design more effectively removes ink, residual solvents, and excess moisture from the recycled material, significantly reducing odor and volatile organic compound (VOC) content in the recycled pellets, providing safer and more environmentally friendly recycled materials.   3. Improved Cutter Compactor Design: Achieving Fast and Stable Feeding, Enhancing Productivity We continuously refine our cutting technology, and the improved cutter compactor design excels in printed BOPP film recycling applications. The cutter compactor not only boasts efficient shredding capabilities but also cleverly utilizes the heat generated during operation to preheat the plastic material, causing it to compact. The compaction step significantly enhances the stability of feeding from the cutter compactor to the extrusion section, ensuring uniform and continuous feeding. Highly stable feeding is crucial for maintaining stable machine output, ensuring your production line remains highly efficient.   Plastic Recycling Waste Application Scope: Wide Application, Creating Unlimited Value   Repro-Flex recycled plastic pellets can be immediately used in production lines for reprocessing, with a wide range of applications. The most common applications include blown film machines and pipe extrusion machines, for producing various plastic products such as garbage bags, packaging films, agricultural films, and construction materials. Our recycling solutions help you achieve resource recycling, reduce production costs, and enhance the market competitiveness of your products.   1. First-Grade Recycled Clean Plastic Material - In-House Waste from Plastic Product Manufacturers: Reducing Costs, Enhancing Value Plastic product manufacturers (such as blown film factories, bag-making factories, and printing factories) generate an average of approximately 5% waste of their total production. With the continuous rise in oil and virgin material prices, the importance of in-house plastic waste recycling is increasingly prominent. Using the Repro-Flex recycling machine, you can recycle and reuse waste generated during the production process (such as defective film rolls, edge trims from bag making), significantly reducing the cost of purchasing virgin materials. The quality of first-grade recycled material can be as high as 98% of virgin material, and many manufacturers have chosen to use first-grade recycled waste to produce high-quality products, with a quality comparable to products made from virgin materials. This approach not only saves raw material costs but also increases the market value of the product, aligns with environmental trends, and enhances corporate image.   2. Secondary Recycled Waste - Washed Waste, Plastic Pellets Containing Trace Impurities: Expanding Applications, Creating Revenue To meet the needs of different customers, the Repro-Flex machine can also flexibly recycle washed waste (such as discarded plastic films, agricultural films, construction covering films, etc.). The heat generated by the rotation during the Repro-Flex shredding process can be used to heat the washed waste and remove excess moisture from the material, effectively reducing energy consumption for subsequent processing. In the extruder section, dual degassing vents can further release moisture and printing ink, further purifying the recycled pellets. Plastic pellets produced from washed raw materials are mostly used for reprocessing, such as manufacturing garbage bags, engineering films, plastic films for covering cloths, and producing water pipes. The Repro-Flex machine can also be equipped with a color masterbatch/additive feeder, allowing you to adjust the color of the recycled pellets according to your needs, expand application scope, and create more revenue. Repro-Flex Recycling Machine Advantages: Efficient, Reliable, Economical 3-in-1 Integrated Design Recycling Machine: Saving Space, Reducing Costs The Repro-Flex recycling machine integrates shredding, extrusion, and pelletizing units into one, realizing a one-stop recycling solution. Recycled materials can be directly sent to the machine for processing, ultimately obtaining high-quality recycled plastic pellets. This integrated design eliminates the labor, factory space, and power consumption required for separate shredding, extrusion, and pelletizing, significantly reducing your operating costs and improving production efficiency.   Convenient Operation: Simplifying Processes, Improving Efficiency Recycled materials can be directly placed on the conveyor belt, which automatically feeds them to the shredding unit. The feeding amount of the conveyor belt is controlled by amperage, achieving precise quantitative feeding and ensuring the stability and uniformity of the feed. The shredding drum not only efficiently cuts plastic film but also compresses the shredded plastic fragments during the cutting process, giving them weight, and uses the centrifugal force generated by the cutting rotation to directly send the plastic material into the extruder for melting. The extruded molten material can be immediately pelletized and cooled by the die-face pelletizing unit, and the resulting recycled material can be directly used in the production line for reprocessing, simplifying the operation process and improving production efficiency.   High Efficiency, High Output: Stable Feeding, Ensuring Output The design combining shredding and extrusion units ensures that the recycled material fed in is thoroughly shredded and smoothly fed into the extruder. This uninterrupted feeding design provides a stable feed rate, allowing the extruder to extrude plastic material quantitatively. Because the feeding and extrusion rates are stable, the machine can also stably produce high-quality recycled pellets, ensuring that your production line can operate continuously and efficiently.   High-Quality Plastic Pellets: Uniform Granules, Enhancing Value The pelletizing unit operates using a die-face pelletizing method, which ensures that the plastic pellets are of average shape and size, and the granules are uniform. Because the particle size is average, better melting effects and more stable product quality can be obtained when used for reprocessing in the production line, thereby enhancing the overall value of the product.   Investment Costs Can Be Quickly Recovered: High Return on Investment, Accelerating Profitability On average, the cost of investing in this recycling machine can be recovered within one year, achieving rapid profitability Purchase a high-performance and durable recycling machine for your production line at a reasonable price, improve production efficiency, and reduce operating costs. Low power consumption and high output, while reducing production costs, also provide you with the highest output and improve profitability. Short delivery time and customer-assured installation services: POLYSTAR produces an average of 8 Repro-Flex recycling machines per month, with an average delivery time of approximately 60 days. Customers can start using the recycling machine in the factory in the shortest possible time and enjoy the benefits of recycling as soon as possible.

PP/PE soft material washing machine

Categories : Plastic Washing Line

In terms of volumes, one of the largest sections in film recycling is certainly composed by post-consumer film waste. Post-consumer film quality can significantly vary according to the market conditions and mainly depends on the type of collecting and pre-sorting systems which are employed by the recyclers. The material collected may present different degrees of humidity and contamination. In addition, waste film is often in very different printing conditions and shapes.   The main contaminations to be treated in post-consumer film are represented by the high quantity of organics as well as different polymers (such as multi-layers and PP). For example, multi-layer films are composed of a variety of materials, and often even contain metallic components. For these films to be treated, a preliminary sorting section should be foresen.   PE film is used abundantly in the packaging industry, meaning that it reaches most households as a container for many items of daily use. PE films may serve as wraps to preserve food, garbage bags, grocery bags and goods packaging. PP films are also widely used as food wraps as well as woven bags.   Beier Machinery film washing lines can assure a precise and efficient decontamination of the post-consumer film with both cold and hot washing systems, adopting the most efficient recycling technologies. The final target of post-consumer film recycling is to obtain the highest valorization of a very poor starting product, deriving mostly from waste collection.Beier Machinery film washing line can properly treat any contaminated post consumer film and bring the final output washed flakes back to be reused (alone or blended with other materials) even in new film blowing applications.   Estimated Plant Parameters Capacity(kg/h) Power Installed(kw) Required Area(m2) Manpower Compressed Air(m3/min) Water Supply(m3/h) 300 500 350 4 0.6 3 500 620 460 6 0.6 4 1000 700 500 6 0.6 5