PRECISION HYDRAULIC AUTOMATIC DIE-CUTTING MACHINE/4COLUMU TYPE CSS-603
Categories : Cutting Machines
Advanced & durable hydraulic circuit and steady electronic control system circuits adopted in the hydraulic system enable to achieve high operating performance. 4 steel posts design instead of guide-ways for punching movement and equipping linear guide-way for the front & rear feeders. The unit performs precisely, stably, quietly, nimble and powerful. lt'sconvenient even for the use at the upstairs of a factory. Cutting depth can be precisely set up to a tolerance of 0.008 mm. Through the use of the longwearing special designed steel plate to replace conventional cutting board, can prolong lift of cutter and obtain better cutting quality and efficiency Processed item may be full or half cut-off. ltems with adhesive may be used as well Products are free from rough edges. The machine is equipped with a protecting device to ensure safety of people and the machine. Automatic cooling system and full-auto cutting device are available for additionally purchase and fitting. Designed in high-precision construction, this machine can be used to perform full-cut and half-cut fabrication tasks. Up/down punching travel uses four high-rigidity guide poles, with linear rail designed for the feeding mechanism. Two-step pressure control to achieve flexible and lower noise operation. It is suitable for multi-level factory buildings. Automatic cutter adjusting mechanism can perform automatic adjustment according to the desired setting, providing 0.01mm accuracy (0.001mm optional). High-precision german steel plate is used to achieve higher durability and wear free operation. This machine uses advanced and durable hydraulic system and electronic control circuits. The machine is equipped with protection device to ensure the safety of the operator and the machine. (with CE optional)
Hydraulic Clamping Injection Molding Machine DHT Series
Categories : Hydraulic Clamping Injection Molding Machines
Direct hydraulic clamping injection molding machines are designed without toggle mechanisms that enable to avoid the toggle wear. This model can increase the position accuracy and is good for high technology and high precision plastic products.
High Speed Injection Molding Machine (TSV Series)
Categories : Hydraulic Clamping Injection Molding Machines
• The double hydraulic cylinder provides secure hold on pressurefor the injection carriage eliminating nozzle leakage. • The toggles are lubricated with the graphite bronze bushes to ensure lower friction wear, assure greater accuracy and greatlyextended life of the clamp unit. • Fast clamping system equipped with regeneration circuit increase speed by 60% to shorten cycle time and save energy. • Bosch proportional valves are equipped with LVDT positional feedback and pressure transducer. The speed of the proportion-al valves is more precise resulting in more accurate control.
Recycling Machine - Film, Raffia, Regrind (PE/PP): Repro-Flex
Categories : Recycling Lines by Application
Recycling Machine Designed to Handle Up to 95% Surface-Printed Materials, an Ideal Choice for a Circular Economy 1. Pre-Degassing Filtration: A Key Step in Ensuring Recycled Pellet Quality Specifically designed for processing highly printed materials, this machine enables the recycling of heavily printed waste. Prior to the degassing process, an advanced filtration system effectively removes impurities and contaminants. This design ensures superior degassing, significantly enhancing the purity and quality of the recycled pellets, allowing you to produce higher-quality, more valuable recycled products. 2. Triple Degassing: Thorough Removal of Ink and Moisture for Exceptional Quality To ensure optimal degassing, our recycling machine utilizes industry-leading triple degassing technology. In addition to a dual degassing system on the first extruder, a specially designed venting zone (located at the connection between the first and second extruders) serves as a third degassing section. This triple degassing design more effectively removes ink, residual solvents, and excess moisture from the recycled material, significantly reducing odor and volatile organic compound (VOC) content in the recycled pellets, providing safer and more environmentally friendly recycled materials. 3. Improved Cutter Compactor Design: Achieving Fast and Stable Feeding, Enhancing Productivity We continuously refine our cutting technology, and the improved cutter compactor design excels in printed BOPP film recycling applications. The cutter compactor not only boasts efficient shredding capabilities but also cleverly utilizes the heat generated during operation to preheat the plastic material, causing it to compact. The compaction step significantly enhances the stability of feeding from the cutter compactor to the extrusion section, ensuring uniform and continuous feeding. Highly stable feeding is crucial for maintaining stable machine output, ensuring your production line remains highly efficient. Plastic Recycling Waste Application Scope: Wide Application, Creating Unlimited Value Repro-Flex recycled plastic pellets can be immediately used in production lines for reprocessing, with a wide range of applications. The most common applications include blown film machines and pipe extrusion machines, for producing various plastic products such as garbage bags, packaging films, agricultural films, and construction materials. Our recycling solutions help you achieve resource recycling, reduce production costs, and enhance the market competitiveness of your products. 1. First-Grade Recycled Clean Plastic Material - In-House Waste from Plastic Product Manufacturers: Reducing Costs, Enhancing Value Plastic product manufacturers (such as blown film factories, bag-making factories, and printing factories) generate an average of approximately 5% waste of their total production. With the continuous rise in oil and virgin material prices, the importance of in-house plastic waste recycling is increasingly prominent. Using the Repro-Flex recycling machine, you can recycle and reuse waste generated during the production process (such as defective film rolls, edge trims from bag making), significantly reducing the cost of purchasing virgin materials. The quality of first-grade recycled material can be as high as 98% of virgin material, and many manufacturers have chosen to use first-grade recycled waste to produce high-quality products, with a quality comparable to products made from virgin materials. This approach not only saves raw material costs but also increases the market value of the product, aligns with environmental trends, and enhances corporate image. 2. Secondary Recycled Waste - Washed Waste, Plastic Pellets Containing Trace Impurities: Expanding Applications, Creating Revenue To meet the needs of different customers, the Repro-Flex machine can also flexibly recycle washed waste (such as discarded plastic films, agricultural films, construction covering films, etc.). The heat generated by the rotation during the Repro-Flex shredding process can be used to heat the washed waste and remove excess moisture from the material, effectively reducing energy consumption for subsequent processing. In the extruder section, dual degassing vents can further release moisture and printing ink, further purifying the recycled pellets. Plastic pellets produced from washed raw materials are mostly used for reprocessing, such as manufacturing garbage bags, engineering films, plastic films for covering cloths, and producing water pipes. The Repro-Flex machine can also be equipped with a color masterbatch/additive feeder, allowing you to adjust the color of the recycled pellets according to your needs, expand application scope, and create more revenue. Repro-Flex Recycling Machine Advantages: Efficient, Reliable, Economical 3-in-1 Integrated Design Recycling Machine: Saving Space, Reducing Costs The Repro-Flex recycling machine integrates shredding, extrusion, and pelletizing units into one, realizing a one-stop recycling solution. Recycled materials can be directly sent to the machine for processing, ultimately obtaining high-quality recycled plastic pellets. This integrated design eliminates the labor, factory space, and power consumption required for separate shredding, extrusion, and pelletizing, significantly reducing your operating costs and improving production efficiency. Convenient Operation: Simplifying Processes, Improving Efficiency Recycled materials can be directly placed on the conveyor belt, which automatically feeds them to the shredding unit. The feeding amount of the conveyor belt is controlled by amperage, achieving precise quantitative feeding and ensuring the stability and uniformity of the feed. The shredding drum not only efficiently cuts plastic film but also compresses the shredded plastic fragments during the cutting process, giving them weight, and uses the centrifugal force generated by the cutting rotation to directly send the plastic material into the extruder for melting. The extruded molten material can be immediately pelletized and cooled by the die-face pelletizing unit, and the resulting recycled material can be directly used in the production line for reprocessing, simplifying the operation process and improving production efficiency. High Efficiency, High Output: Stable Feeding, Ensuring Output The design combining shredding and extrusion units ensures that the recycled material fed in is thoroughly shredded and smoothly fed into the extruder. This uninterrupted feeding design provides a stable feed rate, allowing the extruder to extrude plastic material quantitatively. Because the feeding and extrusion rates are stable, the machine can also stably produce high-quality recycled pellets, ensuring that your production line can operate continuously and efficiently. High-Quality Plastic Pellets: Uniform Granules, Enhancing Value The pelletizing unit operates using a die-face pelletizing method, which ensures that the plastic pellets are of average shape and size, and the granules are uniform. Because the particle size is average, better melting effects and more stable product quality can be obtained when used for reprocessing in the production line, thereby enhancing the overall value of the product. Investment Costs Can Be Quickly Recovered: High Return on Investment, Accelerating Profitability On average, the cost of investing in this recycling machine can be recovered within one year, achieving rapid profitability Purchase a high-performance and durable recycling machine for your production line at a reasonable price, improve production efficiency, and reduce operating costs. Low power consumption and high output, while reducing production costs, also provide you with the highest output and improve profitability. Short delivery time and customer-assured installation services: POLYSTAR produces an average of 8 Repro-Flex recycling machines per month, with an average delivery time of approximately 60 days. Customers can start using the recycling machine in the factory in the shortest possible time and enjoy the benefits of recycling as soon as possible.
Double Toggle Injection Molding Machine (SMV Series)
Categories : Horizontal Injection Molding Machines
• Double cylinder design reduces injection unit distance. • Ion nitrided essential components-barrel,screw etc. ensure lasting life. • Easy-adjustable and reliable Multi steps injection pressure and speedcontrol. • Steel bushes have a hardness of HV800 for wear resistances. • Auto-lubrication system is provided to assure the constant lubrication of the toggle mechanism • Multi-stroke hydraulic ejector ensures positive ejection of the product and enables unmanned production with or without the use of a robotic arm. • Differential hydraulic circuit shortens cycle time and saves energy. • Low pressure mold protection system was used to avoid mold damage or excessive wear.
Disc Coupling
Categories : Transmission, Motors & Drive Systems and Gears
(1) NO-LUBRICATION REQUIRED: No lubricants are needed and no noises or wear and tear produced because there is no sliding or friction. (2) MAINTENANCE-FREE: ”LEAVE IT FOR GOOD AFTER INSTALLATION” It lasts forever as long as is used correctly. (3) LIGHT WEIGHT W/HIGH TORQUE: By operations, it is available in a wide range; it can be made of aluminum alloy to reduce the weight. (4) LARGE OFF-CENTER ALLOWED: With large range of off-centering, it can be used flexibly in all kinds of transmission systems. (5) SUITS HIGH-TEMPERATURE APPLICATIONS: All-metal-pars construct makes it suitable for high temperatures. (6) BACKLASH-FREE: WITH GOOD TORSIONAL RIGIDITY Perfect for axial rotation that requires accuracy and machines with phase-control. (7) CAN BE USED IN EVEN HIGHER SPEEDS: It is highly balanced due to being backlash-free and light weight. (8) EASY TO INSTALL: Comprising small number of pasts and being compact, it can be installed/uninstalled quickly. (9) ROBUST STRUCTURE AND HIGH SAFETY COEFFICIENT: With load stress kept at low standard, it works with very high safety coefficient. (10) AUTOMATIC PROTECTIVE DEVICE: In case of damage, an automatic protective device rotates via pads.
Auto Batch Vacuum Foaming System SA-1BVF
Categories : Foam Extruders
The SA-1BVF can be used with an existing auto batch foaming machine or with SUNKIST's own SA-1B, SA-1BS, SA-1BM and SA-1HA. After the mixture is loaded into mold box, the mold box is moved into this chamber via a carriage. After the mold box us placed inside the curing chamber, the door of the chamber automatically closes and shut tightly. An operator can then adjust the pressure inside the chamber with the control panel. The quality and physical properties of the foam that is formed will be affected when the pressure is changed, ie. the volume of the foam size will increase, foam tensile strength will also increase dramatically, and the hardness of the foam will change. This machine is environmental friendly, reduce the amount of chemicals used and reduce the fire risk.
THS 850/950
Categories : Automation, Robotics & Software
•Vacuum gripper circuits. •Automatic mode micro-modify. •Automatic stacking/palletizing. •Pick up parts from core/Cavity side of the mold. •Reject parts/alarms/operation history. •Stand by above mold,waiting outside mold. •Bad count/break down history/operate record.