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FILM/BAGS WASTE PLASTIC RECYCLING MACHINE : KCR-85
Categories : Recycling Lines by Application
The KCR-85 is a film/bag waste plastic recycling machine for HDPE, LDPE, and LLDPE film or bags, crushing and reprocessing the waste into pellets at an output of 80-120 kgs / hr.Waste is crushed by a 15 HP crusher, moved via a 2 HP screw conveyor into a 5" feed size, then collected in a 1400 L waste tank before entering a single-degasification Ø 85 mm screw (L/D ratio 30:1) heated at 45.6 kw across 5 zones and driven by an AC 40 hp inverter motor. The melt is extruded through a circular-shape die with a hydraulic-cylinder screen changer, cooled by a water-cooling system with 2 HP x 2 pumps, dehydrated by a 5 HP motor, and pelletized by a 2 pcs (spring) pelletizer.Model: KCR-85Suitable material: HDPE/LDPE/LLDPEOutput: 80-120 kgs / hrCrusher: 15 HPScrew diameter: Ø 85 mm, L/D ratio 30:1Heating capacity: 45.6 kw, 5 zoneDriving motor: AC 40 hp + InverterDie type: Circular Shape Extrusion DieWaste collecting tank: 1400 L
Die Face Cutting Type Recycling Machine(GHR Series)
Categories : Recycling Lines by Application
The GHR series is a die face cutting type plastic film recycling machine for HD, LD and LLDPE and P.P. film scrap, producing pellets that can go back into the extruder. Scrap is fed into a stainless steel densifying tank with rotary cutters, then extruded through a hydraulic screen changer and cut at the die face; the pellets are dried in a stainless steel centrifuge unit and collected in a stainless steel storage unit. The series covers extruder sizes of 65 mm, 85 mm, 100 mm and 120 mm.Motors with inverter are 50 HP, 75 HP, 100 HP and 125 HP across the four sizes, for maximum capacities of 120 KG/HR, 200 KG/HR, 300 KG/HR and 400 KG/HR. Options include a conveyor with metal detector, crusher, screw conveyor, vacuum pump, pressure gauge, second extruder, film roll feeder and vibrating screen. JANDI'S notes that adding a crusher makes it easier to handle scrap of different sizes such as loose film and die-cut waste, gives a more even temperature in the densifying stage, and results in more stable feeding, more stable extrusion output and more uniform pellet sizes.Type: die face cutting type plastic film recycling machineMaterial: HD/LD/LLDPE & P.P.Models: GHR65E, GHR-85E, GHR-100E, GHR-120E; extruder 65 mm, 85 mm, 100 mm, 120 mmMotor with inverter: 50 HP, 75 HP, 100 HP, 125 HPMax. capacity: 120 KG/HR, 200 KG/HR, 300 KG/HR, 400 KG/HRDensifying tank with rotary cutters, hydraulic screen changer, centrifuge drying unit and storage unit in stainless steelOptions: conveyor with metal detector, crusher, screw conveyor, vacuum pump, 2nd extruder, film roll feeder, vibrating screen
Spaghetti Type Recycling Machine(GSR Series)
Categories : Recycling Lines by Application
The GSR Series is JANDI'S water cooling, spaghetti type recycling machine for polyethylene and polypropylene film scrap. Film is fed by a spiral feeder into the extruder, and the melt is extruded through a spaghetti type die head into strands; the strands are cooled in a stainless steel water tank, dried by a blower and cut into pellets by a pull and cutting unit with a rotary cutter and fixed blade. A screen changer driven by an AC motor with reducer filters the melt ahead of the die.The series covers a range of extruder sizes and motor ratings so that capacity can be matched to the scrap volume of a film or bag plant; the figures for each model are listed per model in JANDI'S GSR specification table. Options include a conveyor with metal detector, crusher, screw conveyor, vacuum pump, pressure gauge, hydraulic screen changer, second extruder, vibrating screen and an air blower with storage tank. Details are available with quotation.Type: water cooling, spaghetti type recycling machine, GSR SeriesMaterial: HD/LD/LLDPE and PP film scrapSpiral feeder into the extruderScreen changer driven by AC motor with reducerSpaghetti type die head, stainless steel water tank and blowerPull and cutting unit with rotary cutter and fixed bladeOptions: conveyor with metal detector, crusher, screw conveyor, vacuum pump, hydraulic screen changer, second extruder, vibrating screenExtruder size and capacity per model, confirmed at quotation
FILM/BAGS WASTE PLASTIC RECYCLING MACHINE : KCR-120
Categories : Recycling Lines by Application
The KCR-120 is a film/bag waste plastic recycling machine for HDPE, LDPE, and LLDPE film or bags, crushing and reprocessing the waste into pellets at an output of 200-300 kgs / hr.Waste is crushed by a 30 HP crusher, moved via a 2 HP screw conveyor into a 5" feed size, then collected in a 1400 L waste tank before entering a single-degasification Ø 120 mm screw (L/D ratio 30:1) heated at 80.8 kw across 7 zones and driven by an AC 100 hp inverter motor. The melt is extruded through a circular-shape die with a hydraulic-cylinder screen changer, cooled by a water-cooling system with a 2 HP pump, dehydrated by a 5 HP motor, and pelletized by a 2 pcs (spring) pelletizer.Model: KCR-120Suitable material: HDPE/LDPE/LLDPEOutput: 200-300 kgs / hrCrusher: 30 HPScrew diameter: Ø 120 mm, L/D ratio 30:1Heating capacity: 80.8 kw, 7 zoneDriving motor: AC 100 hp + InverterDie type: Circular Shape Extrusion DieWaste collecting tank: 1400 L
Options: Double Plates For Extrusion Machine
Categories : Pelletizing & Compounding Lines
Non-stop screen-changer system to keep the production operate while replacing the filter plate. With 2 honeycombed plate to increase the leached area and efficiency.
Filtering System: Double Pistons For Extrusion Machine
Categories : Pelletizing & Compounding Lines
Double Pistons For Extrusion Machine Non-stop screen-changer system to keep the production operate while replacing the filter plate. With 4 removable-honeycombed plate to increase the leached area and efficiency.
Filtering System: Back Flush For Extrusion Machine
Categories : Pelletizing & Compounding Lines
Non-stop screen-changer system to keep the production operate while replacing the filter plate. With 4 removable-honeycombed plate to increase the leached area and efficiency. Decrease the consumption cost and the frequency of filter-change to save the labor cost. The special passageway design can drain material off individually, and purge contaminants by the filter. Due to the filtration through specified passageway, this backflush screen change system is purging and expelling the dirty material simultaneously.
Screen Changer
Categories : Separating & Filtration Equipment
HYDRAULIC SLIDE PLATE Hydraulic system, easy for operation. Optional guard cover to provide highest safety operation. Materials : most polymer. Application : for extrusion products such as sheet and films. Hydraulic system, easy for operation. NON-STOP SLIDE PLATE Streamline and smooth channel for easy clean and little polymer stagnation. Interruption free and few bubbles caused by filter replacement. Hydraulic system with nitrogen accumulator for easy and fast operation. Fast slide plate movement for non-stop production. Materials : most polymer. Application : for extrusion products such as opitical, sheet and films. DUAL SLIDE PLATE Continuous production process. Interruption free filter replacement. Hydraulic system is driven by solenoid valve for easy operation. Optional guard cover to provide highest safety operation. Materials : most polymer. Application : suitable for sheet products. DUAL PISTON Continuous production process, air does not enter the production process. Interruption free by filter replacement. Hydraulic system is driven by solenoid valve for easy operation. Optional auto-venting system. Can be equipped with a fully automatic exhaust. Optional guard cover to provide highest safety operation. Materials : most polymer. Application : suitable for optical, sheet, film and other products. LARGE FILTRATION Continuous production process. Special venting design that no air enter the process during screen changing. Hydraulic system is driven by solenoid valve for easy operation. Optional auto-venting system.Can be equipped with a fully automatic exhaust. Can be equipped with a fully automatic exhaust. The filter area is about 2~5 times larger than the Dual Piston. Optional guard cover to provide highest safety operation. Materials : most polymer. Application : suitable for granulation, sheet, film and other products. BACK-FLUSH Interruption free filter replacement. Low pressure difference for stable and continuous production during filter replacement. Maintain 75% filtering area during filter replacement and backwash. Safety cover design improves operator safety. Automatic backwash and exhaust function for cutting filter replacement loss, operating requirements and scrap reduction. High wear-resistance, high pressure resistance, high-precision filter design provides effective filtering area and filter quality. Materials : most polymer. Application : suitable for recycle, granulation, packing tape and film. MANUAL WITH LEVER GEAR Easy operation with lever gear. Energy saving without driven system. Easy to clean when changing materials or colors frequently. Machine shutdown before filter replacement. Machine shutdown before filter replacement. Application : usually applied on sheet line, blow line and lab machine. SELF-CLEANING FILTER Interruption free filter replacement. Large filtering area, applicable with a larger mesh count. Manual back wash. Energy saving without driven system. Materials : most polymer. Application : usually applied on sheet , lamination and film line. CANDLE TYPE Compact mechanical design for higher mesh count to extend filter time. Manual network change, no hydraulic system. Adjustable pressure control during production to increase the effect of mixing in the screw. Application : applied on Lamination and film line.
Rigid Sheet Extrusion Line
Categories : Film and Sheet Extrusion Lines
1. Extruder is driven by AC Inverter duty motor, with excellent efficiency and lowest power consumption. 2. Extruder hopper with low-level sensor work with auto-feeder will keep material in stable supply. 3. Hydraulic driven screen changer avoid any particle goes to melting pump & flat-die. 4. Melting pump with accurate rotation control, keeps the material flow stable. 5. Extruder & melting pump speed is working on pressure synchronized controlling system.
HIGH-SPEED MONO-LAYER BLOWN FILM MACHINE
Categories : Blown Film Extruders
Advanced screw design and groove feeder to get excellent material mixing, high output, and reliable production quality. Unique die head and air ring to achieve stable bubble and better even thickness film and bag. Provides a good solution for T-shirt bag, shopping bag, agriculture, and many others. Adjustable tower height. FEATURES Raw material be used: HDPE / LDPE / LLDPE / EVA. High efficient machine with low energy consumption but high output. High class gear box with enforced lubrication system and oil cooler. Good mixing performance from screw and barrel. OPTIONAL DEVICES Auto-loader Single-layer dies & air rings A/A Two-layer dies & air rings Rotary die Manual screen changer I.B.C. (Internal Bubble Cooling) OBC Film thickness (gauge) control system. Corona treaterEmbossing roller Double winder Load cell In-line flexographic printer
HEAVY-DUTY BLOWN FILM MACHINE
Categories : Blown Film Extruders
Film width 2000 ~ 4000mm, for general packing and agricultural Hutch. Heavy duty construction, take up tower. Automatic surface winder with uploading device. Swing type manual screen changer. LDPE / LLDPE Heavy Duty Big Size Blow Film Machine. Screen changer of swing manual type. Extruding die of single spiral channel gives even and smooth flow pressure, Air ring of dual orifice design ensures ultimate cooling. Heavy duty steel structure takes up tower. EPC (Edge Position Controller) Fully automatic big roll type single winder or back to back auto winder.
OPTIONAL DEVICES FOR PLASTIC BLOWN FILM
Categories : Turnkey & Auxiliary Integration Solutions
FEATURES Full range of equipment will meet your machine requirement, we also provide machine parts selling individually (Die head and air ring upgrade, screen changer upgrade, winder upgrade etc.).