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Recycling Machine - Film, Raffia, Regrind (PE/PP): Repro-Flex
Categories : Recycling Lines by Application
Recycling Machine Designed to Handle Up to 95% Surface-Printed Materials, an Ideal Choice for a Circular Economy 1. Pre-Degassing Filtration: A Key Step in Ensuring Recycled Pellet Quality Specifically designed for processing highly printed materials, this machine enables the recycling of heavily printed waste. Prior to the degassing process, an advanced filtration system effectively removes impurities and contaminants. This design ensures superior degassing, significantly enhancing the purity and quality of the recycled pellets, allowing you to produce higher-quality, more valuable recycled products. 2. Triple Degassing: Thorough Removal of Ink and Moisture for Exceptional Quality To ensure optimal degassing, our recycling machine utilizes industry-leading triple degassing technology. In addition to a dual degassing system on the first extruder, a specially designed venting zone (located at the connection between the first and second extruders) serves as a third degassing section. This triple degassing design more effectively removes ink, residual solvents, and excess moisture from the recycled material, significantly reducing odor and volatile organic compound (VOC) content in the recycled pellets, providing safer and more environmentally friendly recycled materials. 3. Improved Cutter Compactor Design: Achieving Fast and Stable Feeding, Enhancing Productivity We continuously refine our cutting technology, and the improved cutter compactor design excels in printed BOPP film recycling applications. The cutter compactor not only boasts efficient shredding capabilities but also cleverly utilizes the heat generated during operation to preheat the plastic material, causing it to compact. The compaction step significantly enhances the stability of feeding from the cutter compactor to the extrusion section, ensuring uniform and continuous feeding. Highly stable feeding is crucial for maintaining stable machine output, ensuring your production line remains highly efficient. Plastic Recycling Waste Application Scope: Wide Application, Creating Unlimited Value Repro-Flex recycled plastic pellets can be immediately used in production lines for reprocessing, with a wide range of applications. The most common applications include blown film machines and pipe extrusion machines, for producing various plastic products such as garbage bags, packaging films, agricultural films, and construction materials. Our recycling solutions help you achieve resource recycling, reduce production costs, and enhance the market competitiveness of your products. 1. First-Grade Recycled Clean Plastic Material - In-House Waste from Plastic Product Manufacturers: Reducing Costs, Enhancing Value Plastic product manufacturers (such as blown film factories, bag-making factories, and printing factories) generate an average of approximately 5% waste of their total production. With the continuous rise in oil and virgin material prices, the importance of in-house plastic waste recycling is increasingly prominent. Using the Repro-Flex recycling machine, you can recycle and reuse waste generated during the production process (such as defective film rolls, edge trims from bag making), significantly reducing the cost of purchasing virgin materials. The quality of first-grade recycled material can be as high as 98% of virgin material, and many manufacturers have chosen to use first-grade recycled waste to produce high-quality products, with a quality comparable to products made from virgin materials. This approach not only saves raw material costs but also increases the market value of the product, aligns with environmental trends, and enhances corporate image. 2. Secondary Recycled Waste - Washed Waste, Plastic Pellets Containing Trace Impurities: Expanding Applications, Creating Revenue To meet the needs of different customers, the Repro-Flex machine can also flexibly recycle washed waste (such as discarded plastic films, agricultural films, construction covering films, etc.). The heat generated by the rotation during the Repro-Flex shredding process can be used to heat the washed waste and remove excess moisture from the material, effectively reducing energy consumption for subsequent processing. In the extruder section, dual degassing vents can further release moisture and printing ink, further purifying the recycled pellets. Plastic pellets produced from washed raw materials are mostly used for reprocessing, such as manufacturing garbage bags, engineering films, plastic films for covering cloths, and producing water pipes. The Repro-Flex machine can also be equipped with a color masterbatch/additive feeder, allowing you to adjust the color of the recycled pellets according to your needs, expand application scope, and create more revenue. Repro-Flex Recycling Machine Advantages: Efficient, Reliable, Economical 3-in-1 Integrated Design Recycling Machine: Saving Space, Reducing Costs The Repro-Flex recycling machine integrates shredding, extrusion, and pelletizing units into one, realizing a one-stop recycling solution. Recycled materials can be directly sent to the machine for processing, ultimately obtaining high-quality recycled plastic pellets. This integrated design eliminates the labor, factory space, and power consumption required for separate shredding, extrusion, and pelletizing, significantly reducing your operating costs and improving production efficiency. Convenient Operation: Simplifying Processes, Improving Efficiency Recycled materials can be directly placed on the conveyor belt, which automatically feeds them to the shredding unit. The feeding amount of the conveyor belt is controlled by amperage, achieving precise quantitative feeding and ensuring the stability and uniformity of the feed. The shredding drum not only efficiently cuts plastic film but also compresses the shredded plastic fragments during the cutting process, giving them weight, and uses the centrifugal force generated by the cutting rotation to directly send the plastic material into the extruder for melting. The extruded molten material can be immediately pelletized and cooled by the die-face pelletizing unit, and the resulting recycled material can be directly used in the production line for reprocessing, simplifying the operation process and improving production efficiency. High Efficiency, High Output: Stable Feeding, Ensuring Output The design combining shredding and extrusion units ensures that the recycled material fed in is thoroughly shredded and smoothly fed into the extruder. This uninterrupted feeding design provides a stable feed rate, allowing the extruder to extrude plastic material quantitatively. Because the feeding and extrusion rates are stable, the machine can also stably produce high-quality recycled pellets, ensuring that your production line can operate continuously and efficiently. High-Quality Plastic Pellets: Uniform Granules, Enhancing Value The pelletizing unit operates using a die-face pelletizing method, which ensures that the plastic pellets are of average shape and size, and the granules are uniform. Because the particle size is average, better melting effects and more stable product quality can be obtained when used for reprocessing in the production line, thereby enhancing the overall value of the product. Investment Costs Can Be Quickly Recovered: High Return on Investment, Accelerating Profitability On average, the cost of investing in this recycling machine can be recovered within one year, achieving rapid profitability Purchase a high-performance and durable recycling machine for your production line at a reasonable price, improve production efficiency, and reduce operating costs. Low power consumption and high output, while reducing production costs, also provide you with the highest output and improve profitability. Short delivery time and customer-assured installation services: POLYSTAR produces an average of 8 Repro-Flex recycling machines per month, with an average delivery time of approximately 60 days. Customers can start using the recycling machine in the factory in the shortest possible time and enjoy the benefits of recycling as soon as possible.
High Speed Stretch & Cling Blown Film Machine
Categories : Blown Film Extruders Lines
AH75SC(PIB) MONO-LAYER HDPE/LDPE/MLDPE/PP Designed to produce Stretch and Cling films with high transparency and superior strength Double station back to back winder with servo driven micro-tension control system High quality mixing in screw and barrel delivers excellent homogeneity and high output
5 to 11 Layer High-barrier Cast Film Extrusion Machine（SupereX Series）
Categories : Casting Film Extrusion Lines
SupereX high-barrier cast film extrusion machine line is Jinming's high-intellectualized and high-performance series with features of high-output, high-automatization and superior thickness deviation, etc.. Besides, SupereX has a good adaptability of resins, which meets customers' needs on high quality and high output.
High Speed PP Blown Film Machine
Categories : Blown Film Extruders Lines
MONO-LAYER-HDPE-LDPE-MLDPE-PP HIGH SPEED PP BLOWN FILM MACHINE Special Screw Mixing design results ing good homogeneity and high output Greatly improved die& air ring, providing film uniformity smoothness, tension strength and stability. Gear box uses high torque and enforced lubrication system to minimize machine down time
LDPE Super High Speed Blown Film Machine
Categories : Blown Film Extruders Lines
King-Plus HES Series is designed to produce HDPE plastic film, while LES series for LDPE plastic film. These machines could give you advantages with high-quality, extraordinary mixing performance and high output capacity. With precise machinery design, they could work in efficiency state to realize the achievement of saving energy. HDPE & LDPE film is commonly used to shopping bag, garbage bag, surface protection film and barrier film etc.. There are some auxiliary options as like rotary die seat, auto loader, gusset device, embossing device and auto roll change device and so on, to build a especially-suitable blown film machine for you.
HDPE Super High Speed Blown Film Machine
Categories : Blown Film Extruders Lines
King-Plus HES Series is designed to produce HDPE plastic film, while LES series for LDPE plastic film. These machines could give you advantages with high-quality, extraordinary mixing performance and high output capacity. With precise machinery design, they could work in efficiency state to realize the achievement of saving energy. HDPE & LDPE film is commonly used to shopping bag, garbage bag, surface protection film and barrier film etc.. There are some auxiliary options as like rotary die seat, auto loader, gusset device, embossing device and auto roll change device and so on, to build a especially-suitable blown film machine for you.
PP BLOWN FILM MACHINE
Categories : Blown Film Extruders Lines
High Speed PP Blown Film Machine is suitable for producing PP bags and films. Special design of screw results in better mixing to ensure high output and good film quality. AC inverter control motor for energy saving. The water-quenched system effectively makes films glossier and more transparent, very suitable for food, flower and garment packaging. Also capable of producing multilayer films (Model: CTPP)
HEAVY-DUTY BLOWN FILM MACHINE WITH OSCILLATING HAUL-OFF UNIT
Categories : Blown Film Extruders Lines
Film width available from 2000 ~ 4000mm, excellent for heavy-duty bags. Unique die head and air ring design to achieve stable bubble and better even thickness film and bag. Gear box uses high torque and enforced lubrication system. Automatic surface winder with uploading device. Oscillating haul-off. Blown film machine with oscillating haul-off system, built under the supervision of professional European engineers. AC inverter motor is designed for high production, quality and reliability to produce tubular film. High torque gear box with enforced lubrication system to minimize machine shutdown time. Good mixing performance of screw and barrel results in homogeneity and high output. Oscillating haul-off unit allows minimum web tension that eliminates wrinkle or bulge problem. High volume air ring is designed for ideal cooling efficiency.
HIGH-SPEED MONO-LAYER BLOWN FILM MACHINE
Categories : Blown Film Extruders Lines
Advanced screw design and groove feeder to get excellent material mixing, high output, and reliable production quality. Unique die head and air ring to achieve stable bubble and better even thickness film and bag. Provides a good solution for T-shirt bag, shopping bag, agriculture, and many others. Adjustable tower height. FEATURES Raw material be used: HDPE / LDPE / LLDPE / EVA. High efficient machine with low energy consumption but high output. High class gear box with enforced lubrication system and oil cooler. Good mixing performance from screw and barrel. OPTIONAL DEVICES Auto-loader Single-layer dies & air rings A/A Two-layer dies & air rings Rotary die Manual screen changer I.B.C. (Internal Bubble Cooling) OBC Film thickness (gauge) control system. Corona treaterEmbossing roller Double winder Load cell In-line flexographic printer
LDPE / LLDPE Blown Film Line(JC-LH Series)
Categories : Blown Film Extruders Lines
JC-LH Series Blown Film Extrusion Line is designed for LDPE / LLDPE film production to achieve high output capacity with excellent film quality and transparency, fulfill the requirement for various applications. Application Material : LDPE / LLDPE Applciation Product : Agricultural Film / Shrink Film / Laundry Bag / Shopping Bag / Garment Bag Extrusion Ouptput : 120kg/hr.~380kg/hr.
Multilayer Blown Film Line(JC-CX Series)
Categories : Blown Film Extruders Lines
The JC-CX series Multi-layer Blown Film Line is available in two layer, three layer, and up to five layer configuration based on a modular concept producing variety of quality film over various industries. Combines high output with excellent film quality, the line is designed to produce films for a wide range of application. From general purpose packing film or lamination film, of complex technical film or food packaging with high grade barrier properties, JC-CX series blown film line has convincing solution to every customer’s need.