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Sieving Machine
Categories : Separating & Filtration Equipment
3 types of sieving machines which are dry trommel, disk screener, and dust remover are available for different materials. They have the same function to remove impurities such as sands, metals, small stones, labels in different washing sections. The disk screener is more compact than the dry trommel, it's good to be placed after de-baling and pre-washing to separate impurities. It can evenly spread PET bottles on the next process like belt conveyor and filter residual water. Dry trommel can remove caps and sands separately through multiple meshes filtrations. Dust remover has two specifications for the choice. One is named Zig-zag separator, the other is label aspiration separator. These two machines can separate small plastic labels and films by taking advantage of the gravity and machine structure.
PURIFINES - PET Fines Washer
Categories : Washing & Classifying Lines
PURIFINES washing system is developed for PET bottle recycling plant with large capacity and fines washing plant which is an advanced and environmental-friendly facility for purifying waste rPET fines. The entire system consists of a PURIFINES equipment and fines washing module. All PET fines from crushing, drying unit and ground can be recycled to reach the standard of staple fiber spinning to make fiber. PURIFINES is aimed at increasing the rPET recycling recovery ratio and enhances added value for PET bottle recycling plant. PURIFINES is special for separating the small labels, mud, and sands from the rPET fines without any additive solvent such as concentrated brine, and then collect the pure rPET fines.
Waste PET Bottles to Polyester Staple Fiber Production Line
Categories : Recycling Lines by Application
Based on the 25 years of recycled polyester staple fiber (PSF) production experience of Anshun Chemical Fiber, a subsidiary of BoReTech Group, we fully understand the quality standards, raw material requirements, production processes, and operational key points for fibers used in various applications. Combined with BoReTech Zhejiang's 15 years of experience in engineering PET bottle recycling projects across 31 countries, BoReTech can design complete and most economical PET bottle recycling lines and recycled PSF production lines, customized to meet local product demands in the international fiber market and the characteristics of local PET waste.
PET Bottle Recycling Washing System
Categories : Washing & Classifying Lines
- Food grade PET bottle washing line supplier in Asia; - Greater capacity - Greater than 6t/hr input capacity of PET bottle recycling system with full automation and intelligentialize; - Water saving -provide waste water treatment to decrease water consumption to be lower than 1 liter for each ton of PET flake; -Optional Functional Unit for your choice: 1.Automatic Detergent Dosing System:In-line real-time monitoring,save manpower. 2.Online Water Saving System:Save water consumption. 3.PET Fines Purification:High speed centrifugation,multi-step separation,capacity:500 KG/H. 4.Integrated Automation:Monitor all machine running statuses and conditions, fix any equipment problem in a timely manner and enhances plant safety and control stability.
PET Bottle Recycling Washing System
Categories : Washing & Classifying Lines
BoReTech supplies two types of PET bottle pre-washing machines, continuous type, and batch type. The biggest feature of continuous bottle pre-washer is that it owns an automated water circulation system and continuous input feeding, then uses high-temperature chemical water to wash bottles. This kind of washing removes labels, dirt, sands, glues, rubbers, metals and other impurities on the bottles' surfaces. The impurities separation rate is over 90%. The supplementary chemical water recycling system achieves the completed separation between chemical water and bottles, and prolong the service life of the chemical water and saves additive cost. Batch-washing ensures that PET bottles have sufficient time soaking in chemical water, it will be applied to recycle oil bottles well.
Bottle Bale Breaker ( PET Bottle Bale Opener)
Categories : Recycling Lines by Application
PET bottle bale opener is applied to the PET bottle recycling industry to debaling PET bottle bales. Normally, cutting wires of PET bottle bale by labor in the first step, then PET bottle bales will be transported to bale breaker shafts via a belt conveyor or chain conveyor. PET bottle bales will break into loose bottles under the function of powerful rolling paddles. PET bale dewiring can be equipped on a bale breaker instead of a manual operation.
Food Grade PET Bottle Recycling Line
Categories : Recycling Lines by Application
The food-grade PET bottle recycling line is mainly used for PET bottle-to-bottle project (FDA Approval), which recycles post-consumer PET bottles into rPET flakes. The regenerative PET flakes conform to the quality index requirements of downstream food packaging and are used for bottle blowing and packaging which can directly contact food after pelletizing and SSP processes in the late stage. The food-grade PET bottle recycling process is more complicated than normal PET recycling, and the requirement for equipment and the quality of the final rPET flakes are more strict. At the same time, the owner is required for higher factory management and advanced production knowhow. BoReTech food-grade washing line has higher automation to avoid human errors. Ultra-cleaning of PET bottles and flakes, efficient blending, and an online inspection system to ensure that the output of recycled PET flakes meets the standard of food-grade PET bottle-to-bottle process (FDA Approval). Meanwhile, the BoReTech food-grade PET bottle recycling system process is optimized according to the post-consumer PET bottle condition from different countries with the economic cost, less space occupation, and the most advanced process technology to meet the variety of downstream production applications. With more than 20 years of experience in PET bottle recycling production, BoReTech provides online production and process guidance to customers. BoReTech PET bottle recycling system adopts a SCADA system combined with a PLC controller, which can display parameter data of each unit and single equipment intuitively and effectively, and at the same time the system can record all production data, and it has combined the remote communication technology to allow communication between customers and BoReTech engineers by the internet and give them real-time guidance. BoReTech can assist customers with practical production management, data analysis, and equipment daily maintenance. In addition, the entire PET bottle system is equipped with an optical bottle sorter and flake sorter, which greatly reduces the investment of labor and improves production efficiency, thereby truly achieves a highly automated and clean recycling system. PET bottle bales are sorted, crushed, and washed by the food-grade PET bottle washing line, and finally generated high-quality rPET flakes. A number of well-known customers of BoReTech have obtained FDA approval of rPET flakes and supply these PET flakes to downstream brand beverage manufacturers. BoReTech analyses post-consumer PET bottles from various countries and is developing a short (compact)-process PET bottle recycling system for these post-consumer PET bottles in specific countries and regions. The developing system integrates multiple functions of a single machine and greatly reduces space occupation and investment. rPET flakes recycled by compact line can also meet the requirement of the food-grade application and micro-denier filament grade applications. It will be launched at the end of 2020. BoReTech provides equipment and engineering service of PET bottle-to-bottle plant, please refer to https://www.bo-re-tech.com/en/solution/PET-Bottle-to-Bottle-Recycling-Plant.html
Bottle to Bottle Recycling Plant
Categories : Recycling Lines by Application
- Features of Extruder: This new extrusion system brings together the familiar superior plasticization and homogenization of a parallel twin-screw extruder with the specific advantages of the conical twin-screw system. The screw is equipped with easy changeable shear and mixing elements which allow adjusting the plasticizing exactly to each demand. Effective degassing supported by a vacuum pump removes monomers in the front of the plasticizing unit • Big intake section / very good in-feed behavior • Conical design ensures very good screw filling • Therefore, high output per screw rotation (kg/rpm) • High torque possible because of huge screw shaft diameter • Very stable pressure behavior • Excellent homogenizing offered by the co-rotating system • Excellent feeding performance • Small melt dwell time distribution inside the processing unit • Therefore low melt temperature • Therefore low energy consumption - Features of SSP In the SSP process, the PET pellets are further decontaminated and their molecular weight is increased to obtain high-quality bottle grade resin, which meets the regulations of the authorities and requirements of the packaging industry. SSP and decontamination of migrated substances are diffusion controlled processes. The main design parameters are product temperature and residence time. The solid-state polycondensation process (SSP) is required to upgrade the molecular weight of the amorphous PET pellets to high-quality bottle grade resin, which meets the regulations of the FDA and requirements of the packaging industry. • Especially suitable for small and medium enterprises in the third world countries which has no polymerization facility. • High I.V. chip downstream users • Stable performance, economic investment and high C/P value. • Long-term experience and quality control method of washing line will provide excellent and stable quality of PET flakes for continuous and stabilized feeding of pelletizing and SSP. • Energy-saving and environmental-friendly: reuse heat energy from pelleti
PET Bottle Recycling System
Categories : Recycling Lines by Application
The PET bottle recycling industry is gradually moving towards standardization and maturity. Reasonable washing process and configuration can realize the automation and intelligence of the recycling system. The following auxiliary systems of the washing line can improve the quality of the final product, reduce labor input, and obtain the greatest added value. It can be selected according to different demands and applications.
AWS-PET PET Bottle Recycling Washing Line
In the current circular economy, PET bottle recycling remains a cornerstone of the industry. Even when virgin material prices fluctuate, a high-efficiency PET bottle washing line ensures long-term profitability. The ACERETECH team brings decades of global expertise to the plastic washing line sector, engineering systems that drastically reduce utility consumption while delivering premium-grade, clean PET flakes. Leveraging our extensive manufacturing background in plastic recycling machines, we have integrated real-world feedback into our latest PET bottle washing line designs. This continuous innovation allows us to offer advanced plastic flakes washing systems that achieve industry-leading purity levels with minimal water and energy waste. Our PET recycling solutions are optimized for high-volume output, providing customers with superior-quality bottle flakes ready for food-grade or fiber-grade applications. Whether you are upgrading an existing plant or investing in a new plastic washing line, ACERETECH’s plastic flakes washing system is designed to maximize your ROI through lower operating costs and stable production.
