FIBC Conversion (Cutting)
Categories : Cutting Machines
Suitable for converting tubular fabrics and flat fabrics. The FIBC conversion line extends the possibility to produce hoses and bodies used for 1 loop, 2 loop, and 4 loop FIBC. Depends on customer’s request, optional O and X punch device available for selection.
Vertical Rubber Injection Machine
Categories : Rubber Injection Molding Machines
Screw & barrel temperature controlled with kerosene preheated by built –in temperature control system; a high volume of belt-shaped rubber can be feed, essential for production of large size, high volume products like car parts or gaskets.
Air Cooled Plastic Recycling Machine: Repro-Air
Categories : Plastic Waste Recycling Machines
● Air cooled type designed for HDPE, and LDPE in-house film waste ● Most suitable for small and mid-sized blown film manufacturers and factories to recycle their own plastic waste.
Recycling Machine - Film, Raffia, Regrind (PE/PP): Repro-Flex
Categories : Plastic Waste Recycling Machines
Recycling Machine Designed to Handle Up to 95% Surface-Printed Materials, an Ideal Choice for a Circular Economy 1. Pre-Degassing Filtration: A Key Step in Ensuring Recycled Pellet Quality Specifically designed for processing highly printed materials, this machine enables the recycling of heavily printed waste. Prior to the degassing process, an advanced filtration system effectively removes impurities and contaminants. This design ensures superior degassing, significantly enhancing the purity and quality of the recycled pellets, allowing you to produce higher-quality, more valuable recycled products. 2. Triple Degassing: Thorough Removal of Ink and Moisture for Exceptional Quality To ensure optimal degassing, our recycling machine utilizes industry-leading triple degassing technology. In addition to a dual degassing system on the first extruder, a specially designed venting zone (located at the connection between the first and second extruders) serves as a third degassing section. This triple degassing design more effectively removes ink, residual solvents, and excess moisture from the recycled material, significantly reducing odor and volatile organic compound (VOC) content in the recycled pellets, providing safer and more environmentally friendly recycled materials. 3. Improved Cutter Compactor Design: Achieving Fast and Stable Feeding, Enhancing Productivity We continuously refine our cutting technology, and the improved cutter compactor design excels in printed BOPP film recycling applications. The cutter compactor not only boasts efficient shredding capabilities but also cleverly utilizes the heat generated during operation to preheat the plastic material, causing it to compact. The compaction step significantly enhances the stability of feeding from the cutter compactor to the extrusion section, ensuring uniform and continuous feeding. Highly stable feeding is crucial for maintaining stable machine output, ensuring your production line remains highly efficient. Plastic Recycling Waste Application Scope: Wide Application, Creating Unlimited Value Repro-Flex recycled plastic pellets can be immediately used in production lines for reprocessing, with a wide range of applications. The most common applications include blown film machines and pipe extrusion machines, for producing various plastic products such as garbage bags, packaging films, agricultural films, and construction materials. Our recycling solutions help you achieve resource recycling, reduce production costs, and enhance the market competitiveness of your products. 1. First-Grade Recycled Clean Plastic Material - In-House Waste from Plastic Product Manufacturers: Reducing Costs, Enhancing Value Plastic product manufacturers (such as blown film factories, bag-making factories, and printing factories) generate an average of approximately 5% waste of their total production. With the continuous rise in oil and virgin material prices, the importance of in-house plastic waste recycling is increasingly prominent. Using the Repro-Flex recycling machine, you can recycle and reuse waste generated during the production process (such as defective film rolls, edge trims from bag making), significantly reducing the cost of purchasing virgin materials. The quality of first-grade recycled material can be as high as 98% of virgin material, and many manufacturers have chosen to use first-grade recycled waste to produce high-quality products, with a quality comparable to products made from virgin materials. This approach not only saves raw material costs but also increases the market value of the product, aligns with environmental trends, and enhances corporate image. 2. Secondary Recycled Waste - Washed Waste, Plastic Pellets Containing Trace Impurities: Expanding Applications, Creating Revenue To meet the needs of different customers, the Repro-Flex machine can also flexibly recycle washed waste (such as discarded plastic films, agricultural films, construction covering films, etc.). The heat generated by the rotation during the Repro-Flex shredding process can be used to heat the washed waste and remove excess moisture from the material, effectively reducing energy consumption for subsequent processing. In the extruder section, dual degassing vents can further release moisture and printing ink, further purifying the recycled pellets. Plastic pellets produced from washed raw materials are mostly used for reprocessing, such as manufacturing garbage bags, engineering films, plastic films for covering cloths, and producing water pipes. The Repro-Flex machine can also be equipped with a color masterbatch/additive feeder, allowing you to adjust the color of the recycled pellets according to your needs, expand application scope, and create more revenue. Repro-Flex Recycling Machine Advantages: Efficient, Reliable, Economical 3-in-1 Integrated Design Recycling Machine: Saving Space, Reducing Costs The Repro-Flex recycling machine integrates shredding, extrusion, and pelletizing units into one, realizing a one-stop recycling solution. Recycled materials can be directly sent to the machine for processing, ultimately obtaining high-quality recycled plastic pellets. This integrated design eliminates the labor, factory space, and power consumption required for separate shredding, extrusion, and pelletizing, significantly reducing your operating costs and improving production efficiency. Convenient Operation: Simplifying Processes, Improving Efficiency Recycled materials can be directly placed on the conveyor belt, which automatically feeds them to the shredding unit. The feeding amount of the conveyor belt is controlled by amperage, achieving precise quantitative feeding and ensuring the stability and uniformity of the feed. The shredding drum not only efficiently cuts plastic film but also compresses the shredded plastic fragments during the cutting process, giving them weight, and uses the centrifugal force generated by the cutting rotation to directly send the plastic material into the extruder for melting. The extruded molten material can be immediately pelletized and cooled by the die-face pelletizing unit, and the resulting recycled material can be directly used in the production line for reprocessing, simplifying the operation process and improving production efficiency. High Efficiency, High Output: Stable Feeding, Ensuring Output The design combining shredding and extrusion units ensures that the recycled material fed in is thoroughly shredded and smoothly fed into the extruder. This uninterrupted feeding design provides a stable feed rate, allowing the extruder to extrude plastic material quantitatively. Because the feeding and extrusion rates are stable, the machine can also stably produce high-quality recycled pellets, ensuring that your production line can operate continuously and efficiently. High-Quality Plastic Pellets: Uniform Granules, Enhancing Value The pelletizing unit operates using a die-face pelletizing method, which ensures that the plastic pellets are of average shape and size, and the granules are uniform. Because the particle size is average, better melting effects and more stable product quality can be obtained when used for reprocessing in the production line, thereby enhancing the overall value of the product. Investment Costs Can Be Quickly Recovered: High Return on Investment, Accelerating Profitability On average, the cost of investing in this recycling machine can be recovered within one year, achieving rapid profitability Purchase a high-performance and durable recycling machine for your production line at a reasonable price, improve production efficiency, and reduce operating costs. Low power consumption and high output, while reducing production costs, also provide you with the highest output and improve profitability. Short delivery time and customer-assured installation services: POLYSTAR produces an average of 8 Repro-Flex recycling machines per month, with an average delivery time of approximately 60 days. Customers can start using the recycling machine in the factory in the shortest possible time and enjoy the benefits of recycling as soon as possible.
CHAIN TAIL CO., LTD.
Categories : Transmission, Motors & Drive Systems and Gears
Chain Tail Co., Ltd. specializes in the production of various electromagnetic clutches and brakes with more than 20 years of experience. We have offered more than 2 thousand types of clutches and brakes to our customers. Torque specifications range from 0.1Nm to 2000Nm. Products can be provided per customer's specifications at very competitive costs and economic batches. Our R&D staff works to meet every need from customers, incorporating the most suitable design with speedy prototype supply and complete test procedures. We devote ten percent of our income each year to encourage the new product development. In addition, for quality guaranty, we insist to use high-permeability magnetic material as well as non-asbestos friction disc for manufacturing of products. Through these years, we have made considerable improvements no matter in design or quality; we lead the industry in wide sales area and technology. The Chain Tail products have won great praise from those who have used them.
Mixing Color Injection Molding Machine 120BS to 300BS
Categories : Injection Molding Machines by Color
Several embedded injection processes on two barrels to inject two melts on different stages. Times or positions to create different layouts are found in molding parts.
DESIGN AND DEVELOPMENT PARTNER
Categories : Injection Molds
JDM / ODM SERVICES When bringing a new product to market or re-launching an existing product with new features, key success metrics are quality and timing t o market. Either or both may be negatively impacted if the design proves difficult to manufacture especially if there is a rapid demand for increased volume. A design partner who is well integrated with a full service manufacturing system knows how to minimize risk. Our design teams have executed numerous design-build projects for customers across a variety of industries on a global scale. We incorporate manufacturability, assembly and test principles into the EDI-early design stages involved of a product to assure seamless production. JDM/ODM services include : To use the PLM system to monitor the product life cycle management. Concept Development Mechanical Drawing Layout Documentation Verification Material Management & Sourcing Rapid Prototyping & Soft Tooling Initial Pilot Builds & DFM αTest /βTest/ Burn-in Tooling & molding in house Final Assembly Following the design phase of your product, we build prototypes to test the DFM manufacturablity and any industry compliances. Prototyping may occur multiple times at various points in the design and planning stages for a project. Once all the design and manufacturing issues are worked out, we can rapidly transition into full-scale production. Please visit our Contract Assembly page to learn more about our assembly facilities. OEM Our Original Equipment Manufacturer (OEM) service is responsible for designing and building a product according to a customer’s own specifications. Our service also includes & DFM,EDI,3D printer rapid prototype global distribution and returned product factory repair, which can greatly reduce customer’s overall production costs.
Dual Color Injection Molding Machine (DCV Series)
Categories : Horizontal Injection Molding Machines
• Effectively eliminating rotary inertia, adopting mechanical design for orientation and orienting turntable table by to-and-fro rotary. • With alternative rotary methods, machine is dual-purpose by operating with turntable table and spindle alternatively. Keeping a highly precision level in operation by adjusting turntable table with the accordance of its mold weight, to protect guide pins and ensure precision clamping orientation. • Effectively keeping a precision balance on mold to avoid table leaning forward, hold the mold stable without damaging guide pins.
Hyperform® HPN® 715
Categories : Additives
Millad® NX™ 8000
Categories : Additives
Millad NX 8000 helps PP producers and converters to stay ahead of packaging, appliances, medical, houseware and food storage trends by achieving unprecedented transparency in polypropylene. This innovative clarifier creates exciting new opportunities for your products, including significant energy savings and faster production in injection molding. Suitable for all conversion processes, Millad NX 8000 makes polypropylene a viable alternative to glass or amorphous polymers like PC, PET, PVC and PS. PP clarified with Millad NX 8000, known in the market as NX UltraClear PP, answers the growing demand for clear, attractive products and sustainable, cost-efficient production.