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Plastic Sheet Recycling Equipment with High-Output
Categories : Recycling Lines by Application
Automatic 500–5000 kg/h PET Bottle Recycled Plastic Sheet Machine The automatic 500–5000 kg/h sheet grade PET bottle washing recycling line is an integrated recycling and sheet extrusion system designed to convert post-consumer and post-industrial PET bottles into high-quality recycled plastic sheets.With configurable production capacities from 500 to 5,000 kg/h,the sheet & bottle cleaning system is suitable for small,medium,and large-scale plastic recycling operations. The complete sheet grade PET bottle washing line combines PET bottle processing,material cleaning,drying,conveying,extrusion,filtration,sheet forming,cooling,trimming,and automatic winding or stacking.It provides an efficient solution for recovering PET waste and transforming it into reusable sheet material for packaging,thermoforming,construction,and industrial applications. Key Features High-Capacity PET Recycling - Production capacity options from 500 to 5,000 kg/h - Designed for continuous, automatic operation - Suitable for PET bottles,flakes,and compatible recycled PET feedstock - Configurable for different raw material conditions and product specifications - Supports high-volume plastic recycling and sheet manufacturing Integrated Processing System The sheet grade PET bottle recycling line can be configured as a complete PET recycling and sheet extrusion line,including: 1. Bottle Sorting and Feeding Removes unsuitable materials and delivers PET bottles to the processing system at a controlled rate. 2. Label and Cap Separation Separates labels,caps,rings,and other non-PET components to improve feedstock purity. 3. Bottle Crushing and Flake Production A high-performance crusher or granulator reduces PET bottles into uniform flakes for efficient washing and processing. 4. Cold and Hot Washing Washing systems remove dirt,dust,beverage residue,oil,adhesives,and other contaminants from the PET flakes. 5. Friction Washing and Rinsing High-speed friction washers and rinse tanks further improve flake cleanliness and prepare the material for drying. 6. Dewatering and Thermal Drying Mechanical dewatering and hot-air drying reduce residual moisture before extrusion.Proper moisture control helps minimize hydrolysis and supports stable sheet quality. 7. Extrusion and Plasticizing The dried PET material is melted and homogenized in a specially configured extrusion system.Depending on the application,the system may process washed flakes directly or use recycled PET pellets. 8. Melt Filtration Continuous or automatic melt filtration removes fine impurities,unmelted particles,and residual contaminants from the molten PET. 9. Sheet Die and Forming A precision flat sheet die distributes the melt evenly across the sheet width,supporting consistent thickness and surface quality. 10. Calendering and Cooling Polishing rolls or a three-roll calender system cool and shape the sheet while helping control thickness,flatness,gloss,and transparency. 11. Edge Trimming and Waste Recycling Automatic edge trimmers remove excess material.Trim waste can be returned to the recycling process,depending on the production configuration. 12. Automatic Winding or Sheet Stacking Finished PET sheet can be produced in rolls or cut and stacked into sheets according to customer requirements. Product Advantages Efficient Waste-to-Product Conversion The PET sheet & bottle washing line converts discarded PET bottles into usable recycled sheets,helping reduce landfill waste and lower dependence on virgin plastic materials. Stable Sheet Quality Advanced extrusion,melt filtration,and calendering systems help deliver: - Uniform sheet thickness - Consistent width and flatness - Smooth surface finish - Reliable mechanical strength - Improved transparency or opacity control - Reduced contamination and gel formation - Stable production output Automatic Operation The sheet grade PET bottle recycling machine uses centralized control,automatic feeding,temperature regulation,pressure monitoring,and synchronized conveying to reduce manual intervention.An integrated PLC and touchscreen control system allows operators to monitor key production conditions and adjust operating parameters efficiently. Flexible Production Configuration The pet sheet machine can be customized for different: - Production capacities - Sheet widths and thicknesses - PET feedstock conditions - Product transparency requirements - Roll or sheet output formats - Degree of automation - Downstream thermoforming or packaging applications Energy-Conscious Design The sheet grade PET bottle washing machine can be configured with energy-efficient motors,optimized heating zones,variable-frequency drives,insulated barrels,and automatic temperature control.These features help reduce unnecessary energy consumption while maintaining stable processing conditions. Typical Applications for Recycled PET Sheet The recycled PET sheets produced by this recycled plastic sheet machine can be used in a variety of industries,including: - Thermoformed food packaging - Blister packaging - Clamshell packaging - Electronic product packaging - Cosmetic and medical packaging - Industrial trays - Protective packaging - Stationery products - Decorative panels - Construction and insulation components - Agricultural and horticultural products - General-purpose plastic sheet applications For food-contact,pharmaceutical,or other regulated applications,the recycled material and complete processing system must be designed and qualified according to the applicable local regulations and end-use requirements. Control and Safety Functions The sheet & bottle recycling machine can include multiple systems for reliable and safe operation: - Centralized PLC control - Touchscreen monitoring interface - Automatic temperature control - Extruder pressure monitoring - Melt temperature monitoring - Overload and overheat protection - Emergency-stop switches - Motor and pump protection - Automatic fault alarms - Water-level and flow monitoring - Synchronized speed control for conveyors,rolls,and winders Recommended Feedstock Preparation For optimal sheet quality and stable operation,the PET feedstock should be properly sorted,washed,dried,and separated from PVC,PE,PP,metals,paper,and other foreign materials.Material preparation is especially important when processing post-consumer PET bottles,as contamination and moisture can affect extrusion stability,product appearance,and mechanical performance. Ideal for Plastic Recycling Businesses The automatic 500–5000 kg/h recycling plastic sheet making plants are designed for recycling plants,packaging manufacturers,plastic converters,and industrial material producers seeking to transform PET waste into marketable sheet products.Its modular design allows the sheet grade PET bottle cleaning system to be configured for different investment levels,production targets,product requirements,and factory layouts. By combining high-throughput PET recycling with sheet extrusion technology,this plastic sheet recycle machine provides an efficient and scalable solution for plastic waste recovery and the production of value-added recycled materials. Plastic Sheet Recycling Equipment with Energy-Conscious Design Safety Function High-Output Automation:https://www.petrecyclingmachinery.com/Plastic-Sheet-Recycling-Equipment-with-Energy-Conscious-Design-Safety-Function-High-Output-Automation-pd513809248.html PET Bottle Washing Line Manufacturer - Haorui Machinery:https://www.petrecyclingmachinery.com/PET-Bottle-Washing-Line-pl43660357.html Plastic Recycling Machines & Solutions - Haorui Machinery:https://www.petrecyclingmachinery.com/products.html PET Bottle Recycling Machine & Plastic Crusher - Haorui Machinery:https://www.petrecyclingmachinery.com/
Scraping High Viscosity Vacuum Mixer
Categories : Rubber Mixing & Pre-Processing Equipment
Application of high viscosity materials, make use of mixing, the use of forward and reverse stirring, so that a variety of materials in a stirred tank, can be mixed evenly. This machine is equipped with stirring forward and reverse scraping while stirring, vacuum and heating, mixing drum can also be tilted poured raw materials. The amount of processing can be custom ordered.
High Speed Precision Vertical Injection Molding Machine-YQ Series
Categories : Vertical Injection Molding Machines
• Vertical four-pillar vertical clamping, with vertical injection. • The square pillar design comes with large mold size. The space within the column allows customers to install devices of automatic embedding and removing products. This allows automation for the whole machinery. • Big L / D ratio of screw, plasticizing evenly, suitable for injection molding of engineering plastics. • High standard computer control system with high precision injection pressure and high response injection speed. The quality is more stable for high-precision embedded injection molding products. • 1S single sliding: After mold opening, the lower mold will automatically slip in front of the operator for facilitating embedded molding operation. • 2S double sliding (Alternating double sliding): One mold for injection molding, another mold for taking out and putting on embedded parts operation. • 2SL double sliding (90°Alternating double sliding): One operator can operate independently. One mold for injection molding, another mold for material taking and putting on embedded parts. The two slidings are intersecting at 90 degrees, which can lower the production cost, and enhance the performance. • Able to combine automation and the high-speed injection can effectively enhance the production capacity. • A variety of circuit design (half closed servo hydraulic or high speed injection) to meet the customer’s requirements.
KA-7000T Slide Air Press Series
Categories : Bag Making Machine by Applications
High Frequency Plastic Welding Machines For PVC,PEVA,TPU, thermoplastic plastic welding, etc.. Applied to manufacture of auto parts, electrical products, toys, stationery, household goods and dinnerware, etc..
FCD-HL Heatless Compact Dryer
Categories : Dryers and Dehumidifiers
Employs advanced pressure swing adsorption technology with compressed air to achieve efficient dehumidification. Combines dehumidifying, drying and conveying functions with break-type suction for contamination-free processing. Available in 30-1000kg capacities for energy-saving precision plastic drying applications.
Heat Transfer Film for Metal Materials
Categories : Flexible Packaging & Films
Various Plastic Products, CD Barrel, Container、Metal Outer case、House Ware、Stationer, Gift etc. Heat transfer film is widely used on metal materials, after appopriate surface tratment, most metals are ready to printing. Heat transfer film or thermal film will be perfect solution for PP printingTransfer printed film has many function which direct printing doesn’t have. Using transfer printed film and transfer printed machine transfer the elegant design to product to make product becoming high value merchandise. It can enhance quality, decrease cost, and increase profit.
Heat Transfer Film for Glass Materials
Categories : Flexible Packaging & Films
Various Plastic Products, CD Barrel, Container、Metal Outer case、House Ware、Stationer, Gift etc. Adopting Heat transfer film on the glass is absuletly applicable, although the appopriate surface treatment is needed, beforing the printing work be processed. Heat transfer film or thermal film will be perfect solution for PP printingTransfer printed film has many function which direct printing doesn’t have. Using transfer printed film and transfer printed machine transfer the elegant design to product to make product becoming high value merchandise. It can enhance quality, decrease cost, and increase profit.
Extrusion Tape Line (Standard Tapes)
Categories : Filament, Yarn & Tape Extrusion Lines
One layer extrusion tape line for producing PP, or HDPE flat tapes. With melting capacity from 120kg/hour to 620kg/hour, producing films width from 460mm to 1400mm. Tape Winding speed from 250m/min to 380 m/min, which produces premium quality tapes for use in woven sack, Kraft Paper cement sack, PE Tarpaulins, and various applications.
Extrusion Tape Lines (HDPE Tapes)
Categories : Filament, Yarn & Tape Extrusion Lines
One layer extrusion tape line specialized for producing HDPE flat tapes, which produces premium quality tapes dedicated for use in PE Tarpaulins, and various applications.
Polypropylene - PP1200G30
Categories : PP Resin
Glass fiber 30% reinforced. Application: Fan blades, Hand tools, Gardening tools, Sports equipment, Home appliances parts, Medical rehabilitation equipment, O.A. Office components.
Polypropylene - PP1200G15
Categories : PP Resin
Glass fiber 15% reinforced. Application: Fan blades, Hand tools, Gardening tools, Sports equipment, Home appliances parts, Medical rehabilitation equipment, O.A. Office components.
Polypropylene - PP1200G20
Categories : PP Resin
Glass fiber 20% reinforced. Application: Fan blades, Hand tools, Gardening tools, Sports equipment, Home appliances parts, Medical rehabilitation equipment, O.A. Office components.