PRM-TAIWAN
Classification : DIE / MOLD CART SYSTEM
Country: Taiwan
Phone: 886-4-8345196
Fax: 886-4-8345197
Contact Person: James Hsiao
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The quick mold change trolley system of Forwell Precision Machinery Co., Ltd. is an auxiliary equipment system that can help various injection molding machines and die casting machines to quickly change molds. This system not only reduces idle time, but also greatly increases productivity, making the production line more flexible and efficient. Using this quick die change trolley system results in significant time and cost savings compared to conventional die change methods.
    
The trolley system can be individually designed according to various conditions such as the type of plant, the configuration of the injection molding machine, and the way the mold is placed. Therefore, if you are setting up a new factory, it is recommended that you communicate with our company at the initial stage so that we can tailor a more ideal Q.M.C.S mold change system for you. Our professional team will work with you to deeply understand your needs and requirements, and design and optimize according to your actual situation to ensure that your production line can run more smoothly and efficiently.
 
If you are looking for a way to help you increase your productivity and efficiency, then Forwell Precision Machinery Co., Ltd.'s quick mold change trolley system is definitely worth a try. Not only can it reduce production costs, but it can also improve production quality and stability, thereby enhancing the competitiveness of your enterprise.

The trolley system is individually designed according to various conditions such as factory type, injection molding machine configuration, and mold placement. Please discuss with us when building the factory, we can plan a better Q.M.C.S mold change system in the early stage together. Q.M.C.S mold changing system will greatly improve production efficiency, reduce manpower waste, improve product quality, and make your factory more competitive. Here is an example of usage:

 

Double mold mobile trolley

 

Capable of carrying two sets of molds at the same time, so you can load two molds at the same time, greatly improving production efficiency. In addition, our equipment also has the function of automatically loading the mold horizontally, which not only saves your time and energy, but also ensures the safety of the mold, thereby improving the stability and reliability of the entire production process.

 

Single mold fixed trolley

 

Stationary trolley system for individual molds for quick and easy mold loading. This system uses high-strength materials, making it stronger and more durable. In addition, it also has an adjustable function so that users can adjust it according to different sizes of molds. The design of this system is also very user-friendly, and users can easily operate it without worrying about safety issues. By using this system, you can handle molds more easily, improve work efficiency, and reduce accidents caused by improper use.

 

Two-way mobile trolley

 

The molds loaded on the machine in the opposite direction on both sides of the trolley can be provided at the same time. This can improve work efficiency, because workers can handle more molds at the same time without having to move the cart back and forth. In addition, this can also reduce the fatigue level of workers, because they do not need to push the cart for a long time, especially when the mold is very heavy. As a result, this design increases productivity, reduces worker fatigue and allows you to get your job done faster.

 

Two-way mobile trolley

 

The machine loading molds in the same direction on both sides of the trolley can also provide various machine loading molds in different directions. This way, you can easily load the molds onto the trolley and move them wherever you need them with ease. In addition, our mobile trolley design is unique to ensure that the mold will not be damaged during transportation. You can confidently transport your valuable tooling equipment wherever you need it without worrying about them being damaged in transit.

 

In-line common mobile trolley

 

The trolley can not only provide transportation between injection machines, but also provide mold replacement between two or more injection machines in the same production line, thereby improving production efficiency and realizing automated production processes. These functions make trolleys an indispensable part of modern factories, which can greatly simplify the production process, improve production efficiency, reduce costs, and promote the modernization of factories.

The trolley system is individually designed according to various conditions such as the type of workshop, the configuration of punching equipment, and the way in which molds are placed. Please discuss with us when you are setting up a new factory, together we can plan a better Q.M.C.S mold change system at an early stage. The Q.M.C.S mold changing system will greatly improve production efficiency, reduce manpower waste, and improve product quality, making your factory more competitive. The following is an example of use:

 

Two-way mobile

 

(The double molds and double trolleys are carried out synchronously, and the molds can be replaced in the shortest time, saving the mold changing time)

 

One way to improve manufacturing efficiency is to use dual-mode dual-trolley, which can change molds simultaneously, making the manufacturing process faster and more efficient, thereby increasing product productivity and profitability. By using this innovative technology, companies can optimize production processes, reduce downtime, and improve economic efficiency.

 

In-line common mobile trolley

Use mobile rails and mobile trolleys to change molds, which can be shared by multiple units and have a wide range of applications.

 

Die changes using moving rails and mobile trolleys are an integral part of modern factories. It allows multiple machines to share the same mold changing system, which not only improves production efficiency and quality, but also reduces labor waste and production costs.

When using this mold change system, you can easily transfer the mold from one machine to another without worrying about the safety and stability of the mold. This system can also be individually designed according to different factory building types, punch equipment configurations and mold placement methods, so as to achieve a more ideal mold change system.

In general, the use of mobile rails and mobile trolleys for mold change can greatly simplify the production process, improve production efficiency and quality, and reduce costs, thus making your factory more competitive.

 

Stand-alone dual-mode mobile

Enter the mold front and back to avoid the obstruction of the manipulator.

 

 

In order to ensure smooth operation and to avoid interference with the mold by the manipulator, it is recommended to insert the mold before and after installation. This not only prevents the manipulator from interfering with the mold, but also improves the overall efficiency of the production process. In addition, regular maintenance of manipulators and molds is crucial to ensure the life and quality of equipment. Proper lubrication and cleaning will reduce wear on dies and manipulators, which can lead to costly repairs and downtime. Therefore, it is important to develop a maintenance plan and ensure that it is followed consistently. In doing so, the production process will be more reliable and efficient, ultimately leading to increased profits for the business.

  1. Large work table size (with fixed hold) 
  2. Automatic mold opening adjustment (just input die)
  3. thickness parameter and machine will automatically adjust)
  4. Machine safety door size adjuster
  5. Die locating slot/mold platen chamfer
  6. Fixed platen for mold pulling


 

Injection molding machines No. of clamping system Rollers Position hole size
Weight Clamping force M(mm) N(mm)
~450t 80t TFX-10x8 60 50 30
~550t 128t TFX-16x8 80 50 30
~850t 128t TFX-16x8 80 50 30
~1300t 200t TFX-25x8 100 60 38
~2000t 320t TFX-40x8 120 80 40
~2500t 320t TFX-40x8 160 80 40
~3000t 320t TFX-40x8 180 80 40

DIE CART SYSTEM LAYOUTS

Depending on whether you require a Cart System for a Punch Press or Injection Molding Machine multiple different Cart Layouts are possible. To see which different Cart Layouts are available please first select for which type of machining operation you require a Cart System. Remember Forwell can custom build a Cart System to fit your machining requirements, whether it be for a single machine or for a whole production line.
See below for different examples of Cart System Layouts for Mechanical and Hydraulic Type Punch Presses.

 

 

TWO DIES ON MOVING CART

 

Die Cart System with a 2-die cart for quick and automatic horizontal loading of dies.

 

 

 

 

Parallel Machine Cart Layout

Die changes are performed using a 2-die cart that serves two or more presses that are positioned along one line. This allows for a wide application of quick die changing.

 

 

 

 

 

Bidirectional Moving Cart Layout

Simultaneous 2-die change operation using two carts either side of the press. This layout allows for the fastest possible die change time.

 

 

 

 

MOLD CART SYSTEM LAYOUTS

Forwell can design the most practical and efficient Quick Die Change System according to your plant layout and equipment. To further improve the efficiency of your mold changes, this system can be paired with Forwell’s Mold Cart System to create a fully automatic mold change system for your plastic injection production lines. When establishing a new production facility, please contact Forwell directly to see how beneficial a Quick Mold Change System and Mold Cart System can be for enhancing your productivity. Below you can see the different layout configurations possible when combining Forwell’s Quick Mold Change System with Forwell’s Mold Cart System:

 

Two Molds on a Moving Cart

Mold Cart System with a 2-mold cart for quick and automatic horizontal loading of molds.

 

 

Single Mold on a Fixed Cart

Mold Cart System with a single mold for quick and easy loading of molds.

 

 

 

 

 

Double Sided Cart Layout

Mold Cart System that loads molds for machines positioned either side of the cart.

Machines are facing opposite directions

 

 

Machines are facing the same direction

 

 

Parallel Machine Sided Cart Layout

Mold changes are performed using a 2-mold cart that serves two or more injection molding machines that are positioned along one line. This allows for a wide application of quick mold changing.